Premium Copper Busbar Insulation for Automotive and Aerospace Industries

Product Details
Customization: Available
Surface Treatment: Anodizing,Powder Coating,Sandblasting
Certification: RoHS, CE, REACH, GB, JIS, ASTM, TUV, ISO9001
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  • Premium Copper Busbar Insulation for Automotive and Aerospace Industries
  • Premium Copper Busbar Insulation for Automotive and Aerospace Industries
  • Premium Copper Busbar Insulation for Automotive and Aerospace Industries
  • Premium Copper Busbar Insulation for Automotive and Aerospace Industries
  • Premium Copper Busbar Insulation for Automotive and Aerospace Industries
  • Premium Copper Busbar Insulation for Automotive and Aerospace Industries
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  • Overview
  • PRODUCTION DESCRIPTION
  • Detailed Photos
  • PROCESSING SERVICE
  • Company Profile
  • Our Advantages
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
Busbars Connector
Name
Insulated Busbar
Materials
Cooper,Brass
Application
Utomotive/Aerospace/Medical Devices/Electronics
Tolerance
0.001-0.01mm
MOQ
1000 PCS
Standard
ISO/GB
Service
OEM ODM Customised
Color
Customized Color
Packaging
Carton Box
Drawing
Free Design
Keywords 1
Busbar
Keywords 2
Insulated Busbar
Keywords 3
Busbar Connector
Keywords 4
Tin Plated Busbar
Keywords 5
Copper Busbar
Transport Package
Casrbon
Specification
Customized
Trademark
Non/Customized
Origin
China
HS Code
8480419000
Production Capacity
50000000

Packaging & Delivery

Package Size
15.00cm * 15.00cm * 15.00cm
Package Gross Weight
1.500kg

Product Description

BusBar Connector :The busbar connector emerges as the backbone of modern electrical systems, meticulously engineered to flawlessly intertwine multiple circuits within a sophisticated power distribution network. Ubiquitously present in power substations, complex electrical panels, and advanced switchgear, these connectors are vital for seamless electricity distribution. Typically crafted from premium conductive materials such as copper, aluminum, or brass, they serve as the indispensable hub that ensures electricity flows effortlessly and efficiently throughout your entire system.

Key Characteristics of Electrical BusBar Connector
Material:
Copper: Renowned for its extraordinary conductivity, copper stands as the material of choice for manufacturing bus bars and connectors. Its use guarantees minimal resistance, ensuring the system achieves superior power distribution efficiency with unparalleled reliability.
Aluminum: Aluminum offers a versatile option, providing a lightweight and cost-effective alternative to copper, albeit with slightly reduced conductivity. Ideal for circumstances where weight reduction and economic efficiency are essential considerations, aluminum secures its unique role in a wide range of applications.
Brass: Celebrated for its outstanding corrosion resistance and durability, brass is the preferred choice in environments prone to high humidity or aggressive chemical exposure, ensuring the enduring reliability and performance of bus bars.
Shape and Size:
Connectors are crafted with precision to accommodate bus bars of varying sizes, available in diverse shapes such as flat, round, or hollow. This careful design guarantees a secure and low-resistance fit, which is essential for maintaining optimal power transfer with utmost efficiency.
Current Rating:
Bus bar connectors are precisely engineered to support substantial electrical currents. The current rating, influenced by factors such as thickness and material composition, ensures each connector safely handles the entire electrical load, facilitating uninterrupted and efficient operation.
Voltage Rating:
Ensuring compatibility with a system's voltage requirements is of utmost importance. The voltage rating of a connector is critical to its design, especially in high-voltage applications, guaranteeing consistent and reliable performance in power distribution networks.
Mounting Type:
Bolted: Utilizing bolts and nuts, this primary mounting method ensures a robust and secure connection of the connector to the bus bar, offering steadfast stability.
Clamped: Featuring cutting-edge clamping mechanisms, these connectors facilitate effortless installation and removal while ensuring a dependable electrical connection.
Soldered or Crimped: Employed in specific low-voltage applications, these methods provide a reliable, lasting connection by soldering or crimping connectors to the bus bars, ensuring enduring performance.
Insulation:
To avert short circuits and minimize electric shock risks, select bus bar connectors are equipped with insulation, making them indispensable in environments where safeguarding exposed live connections is vital for safety.

PRODUCTION DESCRIPTION

Premium Copper Busbar Insulation for Automotive and Aerospace Industries

Material Composition
Conductor: Meticulously crafted from high-purity electrolytic copper (TU1/TU2, ≥99.9% Cu), our conductors promise unparalleled electrical performance and unwavering reliability.
Plating: With a strategic nickel layer (3-5 µm), our connectors are designed for maximum durability and exceptional resistance to oxidation, perfectly suited for the most demanding applications.
Insulation: Offering optional silicone/PVC sleeves (0.3-1.0 mm thick, rated up to 1kV) catering to diverse electrical needs, guaranteeing safety and maximized efficiency.
Key Features
Vibration-Resistant: Expertly engineered for supreme performance in automotive and robotics applications, our connectors remain steadfast against vibration challenges.
Short-Circuit Proof: An innovative insulation design prevents accidental contacts, significantly boosting safety measures.
Customizable: Adapt the length and choose from a spectrum of insulation colors/types, including UL94-V0 flame retardant selections, ensuring bespoke solutions.

Copper Busbars are the Backbone of modern electrical systems, celebrated for their unparalleled conductivity, extraordinary longevity, and superior anti-corrosive qualities.

The Applications:

The Different Types BUSBar Connector Overview:

Electrical Busbar - Engineered as a superior medium for electricity conduction, these busbars are integral to switchboards, distribution boards, and substations, ensuring optimal power flow within electrical systems.
Copper Busbar - Crafted from premium-quality copper, these busbars are acclaimed for their exceptional conductivity and consistent performance, making them the top choice for critical applications.
Aluminum Busbar - A lightweight yet highly effective alternative to copper, offering excellent conductivity at a more economical price point.
Busbar Trunking System (BTS) - A versatile and modular solution for distributing electricity across buildings or industrial settings, providing unmatched flexibility and reliability.
Busbar Joint - At the heart of seamless connectivity, our busbars serve as a crucial junction that ensures a continuous and uninterrupted flow of electricity, maintaining impeccable performance and reliability.
Busbar Insulation - Our specialized insulation provides robust protection for busbars against electrical faults, significantly enhancing safety and reliability. It acts as a shield, safeguarding operations and ensuring peace of mind.
Busbar Current Rating - Discover the impressive capability of our busbars, designed to handle maximum current safely without the risk of overheating. This ensures optimal safety and peak performance for your systems.
Busbar Support - Engineered with precision, our sturdy structures and mounts provide a secure anchor for busbars within electrical panels, ensuring unwavering stability and superior safety under all conditions.
Busbar Assembly - Experience the pinnacle of efficiency with our comprehensive busbar assembly. It includes meticulously engineered supports, joints, and connections, ensuring maximum efficiency and seamless integration.
High Voltage Busbar - Our high voltage busbars epitomize precision and reliability. Expertly crafted, these components are designed to meet the demands of high voltage systems, ensuring unparalleled safety and performance in critical applications.
Low Voltage Busbar - Our low voltage busbars are the epitome of safety and reliability, meticulously engineered for secure performance. Trust our expertise to deliver dependable solutions for your low voltage applications.
Busbar Protection - Delve into our extensive range of safety measures, thoughtfully designed to shield busbars from potential faults like short circuits. These precautions ensure enduring reliability, offering peace of mind for long-term operations.
Busbar System Design - Begin a transformative journey in electrical excellence with our busbar systems. Each design is meticulously engineered to create an efficient and secure network, perfectly tailored for optimal electrical installations.
Busbar Distribution - Our state-of-the-art busbar distribution system is engineered for precision, flawlessly delivering electrical power across various components. Experience the superior strength and reliability of our premium solutions.
Premium Copper Busbar Insulation for Automotive and Aerospace Industries

 

Detailed Photos

Premium Copper Busbar Insulation for Automotive and Aerospace Industries
Premium Copper Busbar Insulation for Automotive and Aerospace Industries

PROCESSING SERVICE


Premium Copper Busbar Insulation for Automotive and Aerospace Industries

Company Profile

Premium Copper Busbar Insulation for Automotive and Aerospace IndustriesPremium Copper Busbar Insulation for Automotive and Aerospace IndustriesPremium Copper Busbar Insulation for Automotive and Aerospace Industries

 

 

Our Advantages

Unmatched Precision: At Shenzhen Wandaan Precision Technology Co., Ltd., we are unwavering in our pursuit of precision engineering excellence. Our craftsmanship is characterized by meticulous accuracy, ensuring each component is crafted to not only meet but exceed your expectations. With a steadfast commitment to quality, we consistently deliver exceptional results, promising perfection in every product that leaves our facility.
Pioneering Innovation: On the forefront of technological evolution, we are relentless in our quest for innovation. By constantly challenging conventional boundaries, we drive our processes and products into new realms of advancement. Our dedication to pioneering progress ensures we, alongside our clients, remain leaders in a swiftly evolving market landscape.
Unyielding Integrity: Integrity is the defining principle of our corporate ethos. By adhering to the pinnacle of ethical practices, we foster and sustain trust-filled bonds with our clients. Our steadfast dedication to honesty and clarity builds enduring partnerships that flourish through all challenges and changes.
Precision Custom Manufacturing: We specialize in offering bespoke manufacturing solutions, meticulously crafted to meet the specific demands and requirements of your applications. Our tailored strategies guarantee that our products are a perfect match for your needs, providing unparalleled performance and satisfaction.

Advanced Prototyping Capabilities: Our cutting-edge rapid prototyping capabilities are designed to expedite your product development process. By facilitating quick and precise testing, we enable you to bring innovative products to market with greater speed, ensuring you maintain a competitive edge.
Comprehensive Surface Finishing: We offer an extensive range of surface finishing techniques, such as polishing, anodizing, and plating. These precise enhancements not only elevate the aesthetic appeal of our products but also significantly improve their functionality, delivering a sophisticated and polished final product.

Premium Copper Busbar Insulation for Automotive and Aerospace Industries

Certifications

Premium Copper Busbar Insulation for Automotive and Aerospace Industries

Packaging & Shipping

Premium Copper Busbar Insulation for Automotive and Aerospace Industries

FAQ

Premium Copper Busbar Insulation for Automotive and Aerospace Industries

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