Custom CNC Aluminium Milling and Turning Solutions for Industry

Product Description

 

CNC Stamping Machining Lathe Service

 

 

The machining process of rivet nuts involves several steps, including material selection, forming, and finishing. Here's a detailed overview of how rivet nuts are typically machined:

1. Material Selection
Rivet nuts are commonly made from:
Aluminum: Lightweight and corrosion-resistant, often used in aerospace and automotive applications.
Steel: Offers high strength, suitable for heavy-duty applications.
Stainless Steel: Provides excellent corrosion resistance, ideal for harsh environments.
2. Blank Preparation
Cutting: Raw material is cut into blanks of specific dimensions. This can be done using methods like shearing, sawing, or laser cutting.
Surface Treatment: The blanks may undergo surface treatments (such as cleaning or coating) to enhance corrosion resistance or prepare for further processing.
3. Forming Process
The forming process can vary based on the design of the rivet nut, but common methods include:
Cold Heading:
The blank is placed into a cold heading machine where it is shaped into the desired form by applying pressure.
This process typically creates the body and flange of the rivet nut simultaneously, resulting in high strength and minimal waste.
Thread Rolling:
After the body is formed, threads are created through a process called thread rolling, which involves deforming the material to create the desired thread profile.
This method enhances the mechanical properties of the threads due to work hardening.
4. Machining Operations
Following the forming process, additional machining may be required to achieve precise dimensions and features:
Drilling: Holes may be drilled for additional features or to create a pilot hole for installation.
Tapping: Some rivet nuts may require tapping to ensure threads are within specific tolerances.
Turning: In cases where the rivet nut needs to be shaped or finished further, a lathe can be used.
5. Surface Finishing
To enhance the rivet nut's performance and appearance, various finishing processes can be applied:
Coating: Coatings such as zinc plating or anodizing can be applied for corrosion resistance.
Polishing: This can improve surface finish and aesthetic appeal, especially for stainless steel rivet nuts.
Heat Treatment: For steel rivet nuts, heat treatment may be used to improve hardness and strength.
6. Quality Control
Quality checks are essential to ensure that rivet nuts meet the required specifications:
Dimensional Inspection: Using calipers, micrometers, or coordinate measuring machines (CMM) to check dimensions.
Thread Inspection: Ensuring threads are properly formed and meet standards using thread gauges.
Material Testing: Conducting tests such as tensile strength tests to verify material properties.

 

Product Description

Features of the Aluminum Strap for Battery Terminals :
Material: Made from aluminum, which is lightweight and resistant to corrosion.
Conductivity: Aluminum has good electrical conductivity, though it's not as high as copper; it is often used where weight savings are crucial.
Durability: Designed to withstand environmental factors and mechanical stress, ensuring a reliable connection over time.
Applications:
Automotive: Connecting batteries in cars, trucks, or other vehicles.
Marine: Used in boats to secure battery connections that can be exposed to moisture.
Renewable Energy: Employed in solar or wind energy systems to connect battery banks.
Installation Tips:
Tightening: Ensure that the strap is tightened properly to avoid any loose connections, which can lead to electrical resistance or failure.
Corrosion Prevention: Consider applying a dielectric grease or terminal protectant to prevent corrosion at the connection points.
Compatibility: Make sure the strap is compatible with the terminal sizes and battery type you are using.

Short delivery time meets your requirements
"Professional, sincere, sensitive, and responsible ".

Factory:	Shenzhen Wanda-an Precision Technology Co., Ltd
Production Description	CNC Lathe Machining Steel Services cnc Machining Turning Milling Steel Parts custom Cnc Machining Prototyping Service
Processing	Machining, Turning, Milling, Grinding, Stamping service etc.
Material for CNC Machining processing	1) Aluminum - AL 6061-T6, 6063, 7075-T,5083,6063,6082,5052,2A12 etc.
	2) Stainless steel - SS 201,SS301 SS303,SS304,SS316L, SS416L,17-4(SUS630),440C, 430 etc.
	3) Steel - 4140,4340,Q235, Q345B,20#,Cr12MoV,D2,A2,4140,4150,P20,S136,M2,O2, SKD11,CRS, etc.
	4) Titanium - TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.
	5) Brass - C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.
	6) Copper - bronze,Phosphor Bronze, Magnesium alloy,  etc.
Finish	For Aluminum parts - Clear anodized, Color anodized, Hard anodized, Sandblasting, Chemical film, Brushing, Polishing, Painting, Silk screen printing,Etching,  Laser marking, etc.
	For Stainless steel parts  - Polishing, Passivation,PVD, Sandblasting, Black oxide, Electrophoresis black, Painting, Silk screen printing,Etching,  Laser marking, etc.
	For The Steel parts - Polishing, Black oxide, Nickel /Zinc/Gold/ Chrome/Silver plating, Carburized, Powder coating,electrophoresis, QPQ(Quench-Polish-Quench), Heat treatment,
	Painting, Silk screen printing,Etching,  Laser marking, etc. etc.
	For Brass parts - Nickel /Zinc/Gold/ Chrome/Silver/Titanium plating, Electrophoresis black, Powder coating,Painting, Silk screen printing,Etching,  Laser marking, etc.
	Shenzhen Mandaan Precision handles many other type of finish, please kindly contact us if your required finish is not listed above.
Tolerance	Minimum tolerance +/- 0.05mm (+/- 0.0005")
Surface roughness	Ra 0.1~3.2
Drawing format	Pro-e/UG/PDF/DWG/DXF/Solidworks, etc.
Testing equipment	CMM (Coordinate Measuring Machine),Height gauge, Caliper,  Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius  gauge,etc.
MOQ	1 piece
Lead time	2 weeks after received order.
Certificate	ISO9001, ISO13485.
Inspection processing	IQC,IPQC, FQC, QA.
Capacity	CNC turning work range: φ0.5mm-φ650mm*600mm.
	CNC milling work range: 880mm*1300mm*600mm.
Application	Automation, Medical device, Consumer Electronics, Security, IoT, Energy, etc.

Detailed Photos

 

The types of the Battery Aluminum Terminal Strap
1. Bolt-On Terminals
Description: These terminals have a hole for a bolt to secure the connection.
Useage: Commonly used in automotive and marine applications for a secure and reliable connection.
2. Compression Terminals
Description: These terminals use a compression mechanism to secure the connection, often featuring a set screw.
Useage: Suitable for applications where frequent disconnection is required, such as in portable battery setups.
3. Solder Terminals
Description: Designed for soldering directly to battery cables or wires.
Useage: Offers a very secure connection but is less flexible for future adjustments or repairs.
4. Quick Disconnect Terminals
Description: These terminals allow for easy and quick connection/disconnection, often featuring a spade or blade design.
Useage: Ideal for applications where batteries need to be frequently removed or replaced.
5. Stud Terminals
Description: These have a protruding stud that can be connected using a nut or washer.
Useage: Common in industrial and heavy-duty applications where high current is involved.
6. Ring Terminals
Description: These feature a circular ring for connection, typically used with a bolt.
Useage: Useful for secure connections in a variety of electrical systems, including automotive and marine applications.
7. Flat Terminals
Description: Flat terminals that can be bolted onto battery posts or used in a specific connector type.
Useage: Often found in automotive batteries and electrical equipment.
8. Battery Clamps
Description: Clamps that attach directly to the battery posts, often with an adjustable mechanism.
Useage: Common in automotive batteries, allowing for quick and easy installation.
Key Considerations:
Current Rating: Ensure the terminal is rated for the appropriate current load.
Corrosion Resistance: Look for terminals with protective coatings to enhance durability.
Compatibility: Ensure compatibility with your battery type and size.

Machining Process

• CAD Design: We have our own professional design team capable of providing clients with satisfactory 3D models and detailed engineering drawings. Of course, clients can also provide their own drawings to us for manufacturing.

• CAM Programming: With our own manufacturing workshop, we generate cutting paths and process data that CNC machines can understand and execute, facilitating prototype design and production according to customer requirements.

• Material Preparation: Our factory supports various materials including aluminum profiles and alloys, copper and brass alloys, iron, stainless steel, and special materials (e.g., tool steels).

• CNC Programming: Our engineering design team and skilled equipment operators utilize professional CAM software to generate precise programs for CNC machines, controlling machining parameters such as cutting speed, feed rate, and depth.

• Automated Processing: Our CNC machines operate automatically based on pre-set programs, performing cutting, drilling, milling, and other processes efficiently and accurately.

• Quality Control: We have a dedicated quality management department that conducts real-time monitoring and inspection of our production processes, including dimensional measurements, surface quality checks, and inspections of raw materials and finished products, ensuring compliance with specifications.

• Surface Treatment: Depending on requirements, finished products undergo surface treatments such as polishing, grinding, electroplating, and sandblasting to enhance their appearance and performance characteristics.

• Assembly and Testing: Upon completion of manufacturing, our products undergo rigorous assembly and functional testing to ensure their integrity and performance.

 

Item	Content	Details
1	Material	aluminum, brass, bronze, copper, SUS, steel, alloy, pc, pvc, etc
2	Finish	zinc plated, anodized, harden, polish, silk print, dusting, painting, passivation, etc
3	Tolerance	Turning ± 0.01mm             stamping  ± 0.01mm              CNC machining±0.005mm
4	Process	Cutting,stamping,punching,deburring,polish,turning, machining,riveting,welding,bend ,drilling,chamfer, hob, rolling thread, thread processing, milling, knurling, tapping, grained, inspect, assembly, packing, etc
5	Package	PE+Carton,according to customer's request
6	Delivery date	Sample: 3-15days                 Mass production: 20- 30days after the payment received
7	Quality control	IQC; First item inspection; IPQC / RQC; FQC
8	Payment	Paypal/Western union; T/T, L/C
9	Production capacity	Stamping :500000-1000000 pcs/mon  Turning:     20000-50000  pcs/mon           CNC maching:10000-50000 pcs/mon           Secondary processing:50000-100000 pcs/mon
10	current sale scale	CNC maching parts:30%                                                        Stamping parts :30%                                                        Turning parts:25%                                                       Others:15%

Company Profile

Company Introduction
Shenzhen Wanda An Precision Technology Co.,Ltd. is a subsidiary of Hubei Yixing Intelligent Equipment Co., LTD. Our company was founded in July 2001,the factory covers an area of 8,500 square meters which located in Fenghuang Gang,Xixiang town, Baoan District, Shenzhen city,China.There are 8 departments including Sales department,R&D department,Manufacturing department,QC department,PMC department,VM department, Accounting department and Audit department, over 300 staffs and workers work here. We have full production chain.Including 16sets die-casting machines, 1005sets CNC machines, 690sets lathe machines and 60sets secondary processing equipment and so on. We have our own mould manufacturing department and plating line. We can make the product mould and do surface treatment by ourselves. We are specialized in producing various specifications, Like precision lathe parts, metal stamping parts, metal shielding cover, insulation and thermal conductivity products. They are in hot sale at home and abroad. Our company have passed the product quality system certification ISO 9001:2008 in 2007. Currently we are recognized and adopted by lots of well-known companies.
Such as ZTE,EAST,KSTAR,Eaton, Voltronic Power,GROWATT,COMBA,etc.Our products are widely used in fibre-optical communication,aerospace, automotive,and electronics area.We adhere to the management principles of "quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers.The trend of economic globalization is unstoppable. Our company is willing to cooperate sincerely with enterprises all over the world to achieve mutual benefit and win-win results.

 

Our Advantages

Precision: Commitment to delivering precision-engineered components that meet or exceed customer expectations.
Innovation: Embracing technological advancements to continuously improve our processes and products.
Integrity: Upholding ethical standards in all business practices, fostering trust and long-term partnerships with our clients.
Custom Manufacturing: Tailored solutions to meet unique specifications and application requirements.
Prototyping: Rapid prototyping capabilities to facilitate product development and testing.
Surface Finishing: Comprehensive surface treatment options including polishing, anodizing, and plating to enhance aesthetics and functionality.

 

Certifications

 

Packaging & Shipping

 

FAQ

1.Q: Who Are We?
 A: We are factory with ISO 9001,IATF 16949 quality certification system in place, We produce all our products in-house with SGS Rosh Reach certificated materials,so you can get better quality control and competitve price offering than others on the market.
We provide high-quality metal processing for international and domestic big brand manufacturers such as electrical appliances,electrical appliances and new energy vehicles etc

 2.Q: What kind of service can you provide?
 A: Our company (WANDA-AN Precision) can provide OEM sheet metal stamping and fabrication, CNC milling and turning,stamping die design and manufacturing service.

 3.Q: What's kinds of information you need for a quote?
 A: In order to quote for you earlier, please provide us the following information together with your inquiry.
 a.  Detailed drawings (STEP, CAD, SOLID Works, PROE, DXF and PDF)
 b.  Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, etc.)
 c.  Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
 d.  Quantity (per order/ per month/ annual)
 e.  Any special demands or requirements, such as packing, labels, delivery, etc.

 4.Q: What if I don't have the required drawings or docuemnt information above?
 A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

 5.Q: What makes you different from others?
 A:
a. We are an ISO 9001 and IATF 16949 certified manufacturer,Under these quality control system guideline as well as Our experienced technical personnel and skilled production operators,we can provide better quality products than others.
b.Fishish product quality inspection or Preshiment Inspection (PSI) reports available upon request.
c.Our quick manufacturing time and on-time delivery For Normal orders, we will promise to produce within 3 to 4 weeks.
d.24*7 customer service available,We will submit the quotation in 24 hours if getting detailed information during working days.As a factory and manufactuer, we have all the technicians to provide fastest response to all your technical inquiry.

 6.Q: Is it possible to know how are my products going on without visiting your company?
 A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.We can provide production sample for testing approval before or during the mass products

 7.Q: Can I have a trial order or samples only for several pieces?
 A: As the product is customized and need to be produced, we will charge sample cost, ,we will refund the sample cost after you placed mass orders.

 8.Q: Why there is tooling cost?
 A: It's mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

 9.Q: What is your terms of payment?
 A: Payment<=1000USD, 100% in advance.
 Payment>=1000USD, 40% T/T in advance, balance before shipment.
 10.Q: What's your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds immediately

Battery Terminal Aluminum Strip,Aluminum Battery Busbar,Aluminum Battery Terminal,Battery Connector Strip,Aluminum Conductive Strip,Battery Link Bar,Aluminum Current Collector,Aluminum Terminal Plate,Battery Interconnect Strip,Aluminum Strap for Battery Terminals