Heavy-Duty Sheet Metal Fabrication Junction Box Bending Processing for Distribution

• Customization: Available
• Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME, ISO/GB
• Tolerance: 0.001-0.01mm
• Model NO.: Sheet Metal
• Surface Treatment: Anodizing, Powder Coating, Sandblasting
• Machining Method: Laser Cutting
• Material: Stainless Steel
• Name: Sheet Metal Fabrication Junction Box
• Materials: Aluminum/Stainless Steel/Alloy/Iron/Copper
• Application: Utomotive/Aerospace/Medical Devices/Electronics
• MOQ: 1000 PCS
• Lead Time (Days): 20 Days
• Service: OEM ODM Customised
• Keywords 1: Laser Cutting
• Keywords 2: Sheet Metal
• Keywords 3: Sheet Metal Fabrication
• Keywords 4: Sheet Metal Bending
• Keywords 5: Junction Box
• Keywords 6: Laser Cutting Sheet
• Keywords 7: Sheet Metal Processing
• Keywords 8: Sheet Metal Machining
• Keywords 9: Sheet Metal Laser Cutting
• Transport Package: Carbon Box
• Specification: Customized
• Trademark: Non/Customized
• Origin: China
• HS Code: 8480419000
• Production Capacity: 50000000
• Package Size: 15.00cm * 15.00cm * 15.00cm
• Package Gross Weight: 3.000kg

Product Description

Sheet Metal Fabrication

 

Metal Electrical Box Enclosures are sophisticated and robust protective casings, meticulously designed to house sensitive electrical components. Ensuring both safety and optimal functionality, these enclosures are crafted from a variety of resilient metals, including steel, aluminum, and stainless steel. They are versatile and serve an expansive array of applications across numerous industries, providing unparalleled protection and durability.

1. Industrial Applications
Control Panels:
Metal electrical enclosures are indispensable for housing industrial control panels and electrical systems in high-demand environments such as factories, plants, and manufacturing hubs. These enclosures offer critical protection against dust, moisture, and physical damage, while ensuring the utmost in electrical safety-maintaining the integrity of sensitive electrical components.
Example: PLC (Programmable Logic Controller) enclosures are expertly utilized in advanced automation systems, showcasing their essential role in modern industrial applications.
Distribution Panels:
These robust enclosures are vital for housing electrical distribution panels that efficiently direct electricity to various machinery and equipment across industrial landscapes, ensuring seamless and safe operations.
Example: Enclosures are pivotal for safeguarding electrical power distribution boards in bustling factory environments.
Machine Control Enclosures:
Metal enclosures serve as a crucial shield for the wiring and control components of machine systems, preventing accidental harm and promoting safety in operation, thus ensuring the longevity of sophisticated machinery.
Example: Enclosures play a key role in protecting the integrity of systems in robotics and CNC machinery, highlighting their indispensable function.

2. Commercial and Residential Applications
Electrical Junction Boxes:
These boxes are essential for safeguarding wiring connections and junctions within both residential and commercial buildings, preventing potential electrical fires and guarding against shorts, ensuring structures remain secure and compliant with electrical standards.
Example: Junction boxes are expertly fitted within the walls or ceilings of buildings to connect wires securely.
Outdoor Electrical Enclosures:
For installations exposed to the elements, these enclosures provide a formidable barrier, protecting vital electrical components such as lighting circuits, power outlets, and fuse boxes, thereby ensuring their reliability and longevity.
Example: Electrical boxes installed outdoors for lighting or landscaping add both functionality and aesthetic value to homes or office environments.
Meter Boxes:
These boxes are used to securely house electricity meters, making them both safely housed and easily accessible for routine maintenance and readings, thus ensuring efficiency and reliability.
Example: Smart meter enclosures in residential buildings embody modern energy management and accessibility.

3. Telecommunication and Data Center Applications
Telecom Equipment Enclosures:
In telecommunication systems, metal enclosures are paramount for protecting electrical equipment such as routers, switches, and circuit boards from potential external harm, thereby maintaining network integrity and reliability.
Example: Enclosures are critical for safeguarding cell towers, communication relay stations, and telecom cabinets from environmental threats.
Server Rack Enclosures:
These enclosures are masterfully designed to house servers, data storage systems, and other IT equipment within data centers or server rooms, ensuring optimal performance and security for critical digital infrastructures.
Example: Rack-mounted server enclosures are essential for managing intricate network infrastructures with precision.
Power Supply Enclosures:
These enclosures serve as the backbone of telecommunications and data center facilities, housing power supplies, UPS units, and related components, ensuring a seamless and uninterrupted power supply.
Example: Power supply units housed in data center electrical enclosures exemplify trust in system reliability and efficiency.

4. Automotive and Transportation Applications
Vehicle Electrical Systems:
In the realm of automotive advancements, vehicles such as cars, trucks, and electric vehicles (EVs) rely on robust metal electrical enclosures. These are pivotal in protecting electrical systems from heat, moisture, and vibration, ensuring not only the safety but also the stellar performance of contemporary transportation.
Example: In electric vehicles, Battery Management System (BMS) enclosures demonstrate their critical role in steering the future of transportation innovation.

Railway and Aircraft Systems:
In the high-demand settings of railway and aerospace sectors, these enclosures are vital. They shield electrical control systems from extreme temperatures and humidity levels, safeguarding efficiency and reliability in these challenging environments.
Example: In aircraft navigation systems and train control systems, electrical enclosures are fundamental, ensuring seamless operation even under arduous conditions.

5. Energy and Utilities
Solar Power Systems:
Serving as the vigilant custodians of solar power systems, metal enclosures house critical components such as inverters and charge controllers. They offer unwavering protection against severe weather conditions, guaranteeing ongoing safety and functionality.
Example: These staunch enclosures are indispensable in solar power inverter stations, offering a resilient barrier against environmental challenges.
Wind Energy Systems:
Within wind turbine ecosystems, enclosures perform a vital function. They protect sensitive electrical parts, including generators, transformers, and control systems, from environmental threats like moisture and dust, ensuring peak performance and durability.
Example: Designed to endure rigorous operational conditions, robust wind turbine electrical enclosures are essential for maintaining system integrity.
Oil and Gas Industry:
In the harsh terrains of the oil and gas sector, metal enclosures act as formidable shields. They protect electrical components on oil rigs, gas pipelines, and energy production sites, particularly under hazardous conditions.
Example: Explosion-proof enclosures play a crucial role in housing hazardous electrical equipment, ensuring adherence to safety and industry standards.

6. Medical Equipment
Medical Device Enclosures:
In the sensitive medical landscape, metal enclosures are integral. They encase complex electrical components, ensuring reliability and conformity to safety protocols, crucial within high-stakes environments such as hospitals.
Example: From patient monitoring systems to diagnostic equipment, metal enclosures are indispensable protectors of critical medical devices in healthcare settings.

Laboratory Equipment Enclosures:
In laboratories, where precision is paramount, metal enclosures protect the electrical components of scientific instruments. They safeguard important tools like microscopes, analyzers, and test equipment from potential contaminants and environmental disruptions.
Example: These enclosures ensure the integrity and reliability of medical diagnostic equipment and various scientific instruments, pivotal in maintaining laboratory standards.

 

Product Description

Service Offer	Prototype Manufacturing,CNC Machining,Sheet Metal Fabrication,Small Batch Customization
Service Features	Technological innovation, complex and difficult sample processing, fast quotation by dedicated personnel, fast processing speed,High precision, guaranteed quality, product confidentiality system, one-to-one service, high cost performance
Application Areas	Auto parts, automated robots, drones, medical equipment, mechanical hardware,Aerospace military industry, electronic equipment, lighting fixtures,3CDigital products, household appliances, mobile phones
Processing Technology	CNCProcessing, lathe processing,3DPrintSLA/SLS/FDM/SLM, Silicone lamination,Sheet metal forming, EDM, wire cutting
Process	1.Order plan customization2.Disassembly Programming3.Preparation4.CNCProcessing5.QCDetection 6.Surface treatment7.Total quality inspection8.Finished product shipment
Processing equipment	CNCMachining center,3DPrinter, CNC lathe, CNC engraving and milling machine, milling machine,Drilling machine, sandblasting machine
Processing Capabilities	every day1000
Drawing Format	3DDrawing format:IGS,STP,STEP,PRT,XT,STL(3DPrint a document) 2DDrawing format:DWG,DXF,PDF
Processing material	Metal: aluminum alloy, zinc alloy, magnesium alloy, titanium alloy, steel, copper, stainless steel, sheet metalplastic:ABS,PC,PE,POM,PP, Acrylic(PMMA), nylon, bakelite, silicone rubber
Surface treatment	Grinding, polishing, silk screen printing, electroplating,UV, oxidation, brushing, laser engraving, sandblasting, leather grain,Surface etching, encapsulation, transfer printing, hot stamping
Quality Control	1.Material quality inspection                                                                        2.Precision quality inspection                                                                   3.Appearance quality inspection                                                               4.Functional quality inspection                                                                  5.Structural quality inspection                                                                    6.Surface treatment quality inspection                                                           7.Packaging quality inspection
Testing equipment	Three-coordinate measuring machine,2.5 Dimension measuring instrument, inside micrometer, outside micrometer, electronic height gauge,Thread go and no-go gauges, external thread ring gauges, electronic calipers, pin gauges
Quality Inspection Process	1.Material procurement 2.Material Testing 3.Material storage 4.Order picking 5.CNCProcessing 6.QCInitial inspection 7.Surface treatment 8.QCTotal quality inspection 9.Finished product storage 10.Pack 11.Packaging inspection 12.Shipping
Project delivery	1-10sky(The actual construction period depends on the quantity and requirements of the products.)
Product Packaging	Inner packaging: foam, plastic, paper;Outer packing: hard thick carton, customized wooden box
Cooperation Process	1.Provide samples/drawing                                                                           2.Project quotation                                                                                      3.Confirm order                                                                                       4.Processing and production                                                                     5.Packing and delivery                                                                               6.confirm the receipt of goods
Payment Methods	1.Alipay guaranteed transactions/support37Payment by stages 2.Bank transfer method;                                                                                  3.Cash on delivery(Must be within the company's delivery range)                     4.Monthly Settlement30sky(You can apply after meeting the conditions)
Cargo Transportation	By default, SF Express is free shipping, and heavier items will be shipped by logistics

Detailed Photos

Sophisticated Sheet Metal Processes
Precision Cutting Techniques:
Shearing: This essential and transformative cutting operation utilizes sharp, powerful blades to precisely slice through expansive metal sheets, expertly transforming them into smaller, more manageable sizes with unmatched efficiency and ease.
Laser Cutting: By harnessing the extraordinary power of a concentrated laser beam, this cutting-edge method guarantees unmatched precision, flawlessly crafting intricate designs and precise shapes with exceptional accuracy in metal.
Waterjet Cutting: Employing a meticulously calibrated high-pressure mix of water and abrasives, this method expertly slices through metal, making it ideal for heat-sensitive materials while preserving their fundamental integrity.
Plasma Cutting: With precision akin to laser cutting, this technique utilizes a fiercely hot plasma arc to skillfully navigate and cut through robust, thick metal sheets with remarkable finesse.
Expert Metal Bending:
Bending: Executed with mastery, this process involves the deformation of metal sheets along a straight axis using press brakes, rollers, and cutting-edge bending machinery to elegantly sculpt angles and curves with precision.
Innovative Stamping Solutions:
Utilizing a specialized die, this transformative process shapes or slices metal sheets into precise configurations, including sophisticated techniques such as punching, embossing, and coining. It serves as the cornerstone for crafting essential parts like automotive body panels and appliance components.
Advanced Forming Techniques:
This dynamic and versatile process involves expertly shaping metal sheets into a diverse array of structures, ranging from cylindrical to spherical forms. Deep drawing, stretching, and spinning stand out as among the most effective forming methods employed.
Welding and Joining Excellence:
Welding: This pivotal process ensures the permanent and robust union of metal pieces through advanced methods such as MIG, TIG, and spot welding, fostering strength and resilience in sheet metal.
Riveting and clinching present alternative methods to securely join metal pieces without necessitating welding, ensuring adaptability and versatility in applications.
Exquisite Finishing Touches:
After forming, metal sheets undergo meticulous refinement through sophisticated processes such as deburring, painting, and coating. Techniques like anodizing, powder coating, and galvanizing are employed to enhance both visual appeal and provide robust corrosion protection, particularly for outdoor and industrial applications.
Precise Punching Operations:
Punching: This adept technique creates precise holes in sheet metal via a punch press, essential for crafting patterns or facilitating subsequent operations like attaching fasteners or fittings with unparalleled accuracy and efficiency.

Company Profile

Our Advantages

Unmatched Precision: At Shenzhen Wandaan Precision Technology Co., Ltd., we are steadfastly dedicated to providing precision-engineered components. Each piece is meticulously crafted to not only meet but exceed customer expectations, setting unprecedented standards of excellence in the industry.
Leading Innovation: We enthusiastically embrace the forefront of technological advancements, continuously enhancing our processes and product offerings to ensure we maintain our cutting-edge superiority.
Steadfast Integrity: Our unwavering commitment to ethical standards permeates every facet of our business practices. We foster trust and cultivate enduring partnerships with our distinguished clientele, underscoring our integrity.
Tailored Custom Manufacturing: Our bespoke manufacturing solutions are meticulously crafted to align perfectly with your unique specifications and diverse application needs, delivering unmatched customization.
Seamless Prototyping: Discover our rapid prototyping capabilities that streamline product development and testing, significantly speeding up your journey to market prominence.
Exceptional Surface Finishing: Explore our extensive range of surface treatment options, including expertly executed polishing, anodizing, and plating. These enhancements are designed to boost the aesthetics and functionality of each meticulously crafted product.

Certifications

Packaging & Shipping

FAQ

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