Bus Bar and Busbar Bending Are Essential for Custom Electrical Power Layouts

• Customization: Available
• Surface Treatment: Anodizing,Powder Coating,Sandblasting
• Certification: RoHS, CE, REACH, GB, JIS, ASTM, TUV, ISO9001
• Model NO.: Busbar
• Name: Precision Stamping Machining Parts
• Materials: Aluminum/Stainless Steel/Alloy/Iron/Copper
• Application: Utomotive/Aerospace/Medical Devices/Electronics
• Tolerance: 0.001-0.01mm
• MOQ: 1000 PCS
• Standard: ISO/GB
• Service: OEM ODM Customised
• Color: Customized Color
• Packaging: Carton Box
• Drawing: Free Design
• Keywords 1: Busbar
• Keywords 2: Bus Bar
• Keywords 3: Z Shaped Bus Bar
• Keywords 4: Electrical Bus Bar
• Keywords 5: Electrical Busbar
• Transport Package: Casrbon
• Specification: Customized
• Trademark: Non/Customized
• Origin: China
• HS Code: 8480419000
• Production Capacity: 50000000
• Package Size: 15.00cm * 5.00cm * 15.00cm
• Package Gross Weight: 2.000kg

Product Description

ELECTRICAL Connector BUSBAR

Bus Bar Connector A bus bar connector is an essential electrical component ingeniously designed to interlink multiple electrical circuits within a power distribution system. Widely utilized in power substations, electrical panels, and switchgear, these connectors are pivotal for the proficient distribution of electricity. They are crafted as conductive strips or bars, predominantly using materials such as copper, aluminum, or brass. This ensures they act as the central hub for effectively disseminating electrical power throughout your system.

Key Characteristics of Electrical Bus Bar Connectors
Material:
Copper: Copper, known for its unparalleled conductivity, stands as the most favored material for crafting bus bars and connectors. Its usage guarantees minimal electrical resistance, thereby ensuring optimal power distribution efficiency across the system.
Aluminum: Aluminum offers a lightweight and cost-efficient alternative to copper, though it sacrifices some conductivity. Ideal for applications where reducing weight and expenditure is prioritized over conductivity, this material finds its niche in various scenarios.
Brass: Valued for its exceptional corrosion resistance and durability, brass is the material of choice in settings where bus bars face high humidity or harsh chemical exposure. It ensures longevity and reliability in diverse environments.
Shape and Size:
Designed to accommodate various bus bar sizes, connectors are available in diverse shapes like flat, round, or hollow. A perfect fit ensures a robust and low-resistance connection, integral for maintaining efficient power transfer.
Current Rating:
Bus bar connectors are meticulously engineered to handle substantial electrical currents. The current rating is influenced by factors such as the bus bar's thickness and material. Each connector must safely support the entire electrical load of the interconnected circuits, guaranteeing seamless operation.
Voltage Rating:
The voltage rating of a connector is paramount, ensuring compatibility with the system's voltage requirements. Typically designed for high-voltage applications, these connectors play a vital role in power distribution networks.
Mounting Type:
Bolted: This predominant method employs bolts and nuts, ensuring a firm attachment of the connector to the bus bar, guaranteeing a secure connection.
Clamped: Some connectors feature innovative clamping mechanisms for ease of installation and removal, providing a reliable electrical connection.
Soldered or Crimped: Used in select low-voltage applications, these methods offer a lasting connection by soldering or crimping connectors to the bus bars.
Insulation:
To prevent short circuits and mitigate electric shock risks, some bus bar connectors are equipped with insulation. Such insulated connectors are indispensable in environments necessitating protection of exposed live connections.

PRODUCTION DESCRIPTION

Copper busbars are vital, indispensable components in sophisticated electrical systems known for their superior conductivity, unmatched durability, and exceptional resistance to corrosion.

The Applications:

Substations: In electrical substations, copper busbars serve as essential links between high-voltage equipment such as transformers, circuit breakers, and switches. Their remarkably low resistance is a key feature that ensures minimal energy loss and optimal efficiency.

Renewable Energy Systems: In the realm of solar and wind power installations, copper busbars are indispensable for connecting solar panels or wind turbine systems to the grid or battery storage units, ensuring seamless and effective energy transmission.

Power Distribution: Copper busbars play a pivotal role in power distribution boards, switchgear, and electrical panels, seamlessly connecting various critical electrical components and facilitating smooth electricity flow. They are ideal for handling high current in both industrial and residential settings.

HVAC Systems: Copper busbars are integral to the electrical systems of heating, ventilation, and air conditioning units, aiding in the efficient distribution of power across larger HVAC setups.

Industrial Machinery: In industrial plants, large machines, motors, and transformers depend on copper busbars for electricity conduction. Their capability to carry high current loads with minimal voltage drop is perfect for heavy machinery applications.

Electric Vehicles (EVs): In the realm of electric vehicles, copper busbars are essential for connecting the battery to the motor and other components, ensuring the efficient delivery of power throughout the system.

Data Centers and Communication Systems: Copper busbars are crucial in data centers and telecommunications equipment, where they maintain a steady power supply and prevent power overloads, ensuring reliability and uptime.

Construction and Infrastructure: In large-scale construction projects, copper busbars are frequently deployed for temporary power distribution, supplying energy to tools and equipment on-site.

The Different Types BUSBar Connector Overview:

Electrical Busbar - A highly conductive material explicitly designed to conduct electricity within a switchboard, distribution board, substation, or other electrical apparatus.
Copper Busbar - Busbars meticulously crafted from copper, celebrated for their excellent conductivity and reliability.
Aluminum Busbar - A lighter alternative to copper, offering commendable conductivity at a more affordable cost.
Busbar Trunking System (BTS) - A modular and flexible system adept at distributing electricity in buildings or large-scale industrial environments, offering versatility and reliability.
Busbar Joint - A critical connection point where busbars seamlessly join together, ensuring uninterrupted flow of electricity.
Busbar Insulation - Specialized material crafted to insulate busbars, effectively preventing electrical faults and ensuring safety.
Busbar Current Rating - The maximum current a busbar can safely carry without overheating, ensuring optimal performance and safety.
Busbar Support - Rugged structures or supports designed to hold busbars securely in place within electrical panels, ensuring stability and safety.
Busbar Assembly - The comprehensive arrangement of busbars, supports, joints, and connections, meticulously designed for peak efficiency.
High Voltage Busbar - Busbars expertly designed for use in high voltage electrical systems, ensuring reliability and safety.
Low Voltage Busbar - Busbars adeptly engineered for use in low voltage circuits, offering safety and reliability.
Busbar Protection - The array of safety measures meticulously implemented to safeguard busbars from faults, such as short circuits, ensuring long-term reliability.
Busbar System Design - Our meticulous engineering process ensures the creation of an exceptionally efficient and secure busbar network, tailored specifically for optimal electrical installations.
Busbar Distribution - This system is engineered to seamlessly distribute electrical power across various components, leveraging the strength and reliability of premium busbars.

Material Standard	Copper 11000/CU-ETP/T2,Aluminum 1100 1050 1060
Resistance	Low
Copper Foil of Single Layer Thickness	1-4mm or custom,Using high-quality 0.05-0.3mm thick copper foil
Insulation Material	PET Heat Shrink Sleeving
Insulation Performance	Great PET sleeve
Flame Retardant/Fire Resistance	UL94-V-0 or upon you request
Surface Plating	Welding nickel/tin/silver tabs on the surface is good
Quality Management Standard	ISO9001:2015; ROSH; SGS
Material	Copper/Aluminium
Thickness	1-4mm or custom
Product features	PET Heat Shrink sleeve PET Heat Shrink Sleeve, withstand voltage 1000V, also supports customization and inquiry.Suitable for soft
	connection.The color is orange Dip PVC Dipping, generally used for hard row, suitable for various special-shaped products,
	commonly used orange Powder spraying Epoxy Coated, suitable for all kinds of special-shaped products, can reach UL94-V0 grade

 

Detailed Photos

Supply industry	Rail transit,New energy vehicles,Ships,Energy storage systems,Drone battery pack connection,etc
Supply products	Copper and aluminum bus bar	Copper soft connection		Aluminum soft connection
	Braided soft connection	Charging pile bus bar		High and low voltage soft connection
	Copper nickel bus bar	Aluminum nickel bus bar		Rail transit connection terminals

PROCESSING SERVICE

Company Profile

 

 

Our Advantages

Precision: We are committed to delivering precision-engineered components that not only meet but also exceed our customer expectations, ensuring impeccable quality and accuracy every time.
Innovation: We embrace technological advancements wholeheartedly, continuously refining our processes and products to stay ahead of the curve and provide cutting-edge solutions.
Integrity: We steadfastly uphold the highest ethical standards in all our business practices, cultivating trust and establishing enduring partnerships with our clients that stand the test of time.
Custom Manufacturing: We offer tailored solutions meticulously designed to meet your unique specifications and application requirements, ensuring a perfect fit for your needs.
Prototyping: Our rapid prototyping capabilities accelerate product development and testing, enabling you to bring your innovations to market with unmatched speed and precision.
Surface Finishing: We provide comprehensive surface treatment options, including polishing, anodizing, and plating, to enhance both the aesthetics and functionality of our products, delivering a polished and professional finish.

Certifications

Packaging & Shipping

FAQ

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