CNC Machining Part
CNC (Computer Numerical Control) machining is an extraordinary manufacturing process that utilizes the remarkable capabilities of pre-programmed computer software to precisely control the movement of machinery and tools. Known for its exceptional precision, effortless automation, and unmatched capacity to produce intricate and complex components, CNC machining is widely acclaimed and utilized across a vast array of industries and applications.
CNC machining is a pivotal process in fabricating high-precision components that are essential for modern electronic devices. These components, crafted from premium-quality metals like aluminum, brass, or steel, as well as durable plastics, adhere to the most rigorous standards of tight tolerances, immaculate finishes, and intricate detailing, all of which are the defining characteristics of advanced electronic technology.
Advantages of Using CNC Machining:
High Precision: CNC machining is celebrated for its ability to deliver exceptionally tight tolerances, a critical feature for electronic components where precise fit and reliable functionality are non-negotiable.
Repeatability: Once a design is masterfully encoded into the system, CNC machines shine in replicating the process flawlessly. This capability guarantees the production of identical parts with consistent quality, making it an ideal solution for high-volume production requirements.
Flexibility:CNC machines exemplify versatility, effortlessly managing a wide spectrum of materials. This flexibility is crucial for producing various components specifically designed for the ever-evolving electronics industry.
Complex Geometries: CNC machining empowers the creation of intricate and advanced geometries, surpassing the constraints of traditional manufacturing techniques, and paving the way for groundbreaking innovation and design.
Surface Finish: With CNC machining, achieving a flawlessly smooth surface finish is a standard. This quality not only enhances visual appeal but also significantly contributes to the functional performance of electronic components.
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Surface Finish
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Anodizing, Oxidation, Polishing, Plating, Silk Screen, Laser Engraving, Carbonization or Nitriding treatment, normalizing, Annealing, Quenching, Tempering.
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Material
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Steel, Aluminum, Brass, Copper, Titanium, POM, ABS, PMMA, PTFE, PEEK, PA, PVC, Wood.
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Quality Control
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All crucial dimensions will be 100% checked.
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Advantage
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High quality with reasonable price and fast delivery without any delay.
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Thread type
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NPT, BSPT, BSP(G),M, GHT, UN, NPSM, NPTF
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Tolerance
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+/- 0.01 mm to +/- 0.005 mm.
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Inspection Equipment
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Quadratic Element, Three-D Measuring Apparatus, Callipers, Altimeter, Guague, etc.
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Drawings Format
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IGS, X_T, STEP, DWG, PDF, PNG, JPG
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| Alloy Composition: |
Magnesium (Mg): 1.0-1.5%
Silicon (Si): 0.4-0.8%
Copper (Cu): 0.15-0.4%
Iron (Fe): ≤0.7%
Manganese (Mn): ≤0.15%
Chromium (Cr): ≤0.25% |
| Standard |
ASTM B221, ASTM D3960, MIL-STD-105 |
| Density |
2.70 g/cm³ |
| Melting Point |
582-652°C |
| Thermal Conductivity |
150 W/m·K |
| Electrical Conductivity |
34% IACS |
| Tensile Strength |
310 MPa (45,000 psi) |
| Yield Strength |
276 MPa (40,000 psi) |
| Elongation |
12-17% |
| Modulus of Elasticity |
68.9 GPa (10,000 ksi) |
| Hardness |
Brinell 95, Rockwell B 60 |
| Block Size |
100 mm x 100 mm x 50 mm
150 mm x 150 mm x 75 mm
200 mm x 200 mm x 100 mm |
| Tolerance |
Standard Tolerance: ±0.1 mm (depending on the machining process)
Fine Tolerance: ±0.05 mm (requires high-precision machining) |
1.Enclosures (Casings)
Function: These robust outer shells are meticulously designed to impeccably shield and safeguard delicate electronic components from the ravages of external harm, providing unparalleled protection and security.
Material: Crafted from a versatile blend of aluminum, steel, plastic, or a combination thereof, each material is carefully selected and tailored to meet the specific needs of durability, offering both strength and function.
Applications:These are vital components in the realm of consumer electronics, finding extensive use in smartphones, computers, televisions, routers, and a host of other devices, making them indispensable for modern technology.
Manufacturing:With the prowess of CNC technology, these enclosures are meticulously crafted with precision-cut openings for ports, buttons, and screens, ensuring seamless integration and superior connectivity.
2.Heat Sink
Function: Expertly engineered heat sinks are essential in channeling heat away from sensitive electronic components such as CPU, GPU, and power supplies, safeguarding their performance and enhancing longevity.
Material: Predominantly constructed from aluminum, which is prized for its superior thermal conductivity and lightweight properties, ensuring efficient heat dissipation.
Applications: An indispensable component in the thermal management of computers, servers, gaming consoles, power supplies, and LED lighting solutions, ensuring reliable performance across a wide range of devices.
Manufacturing: CNC machines expertly sculpt heat sinks into intricate geometries, optimizing surface area for maximum thermal dispersion and effectiveness.
3.Connectors and Terminals
Function: These connectors are crucial for establishing efficient electrical connections between various device components, encompassing power, data, and signal connectors, ensuring seamless operation.
Material: Crafted from high-conductivity metals such as copper, brass, and gold-plated alloys, these materials ensure reliable and efficient connectivity across all applications.
Applications: These components are pervasive across a variety of devices including smartphones, computers, televisions, and hold critical importance in industrial equipment, facilitating vital connectivity.
Manufacturing: Utilizing CNC precision technology, these connectors are produced with finely tuned pins, sockets, and other components, ensuring they meet the highest standards of exactitude and performance.
4.Mounting Brackets and Frames
Function: These components are meticulously designed to firmly secure electronic components within device housings, ensuring stability and optimal performance.
Material: Manufactured from robust metals like steel or aluminum, with occasional use of plastic or composite materials for enhanced flexibility and adaptability.
Applications: Indispensable in the construction of circuit boards, mobile devices, televisions, and medical equipment, our components provide unwavering support and reliability, ensuring the highest standards of performance.
Manufacturing: Harnessing state-of-the-art CNC technology, our mounting brackets are meticulously crafted to precision, expertly cut and sculpted to cradle delicate electronic components with unmatched accuracy and consistency.
5.Button/Control Mechanisms
Function: Our buttons, switches, and dials are designed for seamless user interaction, delivering unparalleled input precision across a multitude of applications.
Material: Crafted from high-caliber materials including plastic, metal, and rubber, these components ensure superior tactile feedback and durability.
Applications: Engineered to perfection, these control mechanisms are ideal for integration in smartphones, remote controls, household appliances, and dynamic gaming consoles.
Manufacturing: Utilizing cutting-edge CNC machining, our button parts are manufactured with precision, featuring intricate keyholes and detailed engravings for an immaculate finish.
6.PCB (Printed Circuit Board) Holders/Frames
Function: Our expertly designed structures offer steadfast support, securely anchoring the PCB within electronic devices during installation and beyond.
Material: Predominantly made from robust high-quality plastics, with select high-performance applications utilizing metal frames for superior grounding and stability.
Applications: These holders are perfect for integration in laptops, mobile phones, routers, printers, and a wide array of electronic apparatuses.
Manufacturing: Precision CNC machining ensures each frame is meticulously crafted and shaped, guaranteeing a flawless fit for the PCB and optimal performance.
7.Micro and Nano Components
Function: Our delicate, intricately fashioned components cater to specialized applications, including cutting-edge microelectronics and revolutionary wearable technology.
Material: Composed of high-performance alloys, ceramics, and polymers, these components are engineered for optimal functionality.
Applications: Crucial for medical devices such as pacemakers, as well as sensors and high-performance microchips, these components define precision.
Manufacturing: CNC machining is integral to micro-machining parts, enabling the creation of extremely tight tolerances, and fine holes and slots with precision.
8.Connectors for Cables and Wiring
Function: Our precision CNC-machined connectors ensure steadfast connectivity, seamlessly linking cables and wires to an array of devices and components.
Material: Crafted from top-tier metals like copper and brass, with options for gold-plating to guarantee superior conductivity and performance.
Applications: Meticulously designed for integration in computer peripherals, networking devices, televisions, and advanced industrial automation systems.
Manufacturing: Harnessing the power of CNC milling, turning, and drilling technologies, these connectors are crafted with unmatched precision, guaranteeing that each pin or port is produced to exacting standards for reliability and accuracy.
9.Buttons and Knobs for User Interfaces
Function: Our expertly crafted components are designed to deliver superb tactile control, significantly enhancing the user experience in consumer electronics through precision engineering.
Material: These components are constructed from a selection of high-grade materials, including premium plastic, aluminum, and stainless steel, ensuring both durability and sophisticated design.
Applications: Leading the charge in innovation, our precision engineering delivers essential components for state-of-the-art audio equipment, cutting-edge televisions, high-performance microwave ovens, and an extensive array of other household marvels.
Manufacturing: Employing the precision of CNC machinery, we create ergonomically refined buttons and knobs, with capabilities for intricate engraving that enable seamless labeling and enhance user interfaces.
10.Housings for Electronic Components
Function: Our top-tier housings act as protective bastions for fragile electronic components, offering secure protection for critical circuit boards, precision sensors, and microchips.
Material: Crafted from the best in plastics, lightweight aluminum, and other advanced materials, our housings provide strength without unnecessary weight.
Applications: Exquisitely designed for the dynamic realm of mobile devices, pioneering consumer electronics, future-ready drones, and cutting-edge robotics.
Manufacturing: With unmatched precision, our CNC machines meticulously engineer slots, cavities, and openings, ensuring seamless connector integration for optimized heat dissipation.
11.RF (Radio Frequency) Components
Function: Our innovatively designed components adeptly manage the flow of radio-frequency signals, featuring antennas, signal filters, and adapters engineered for unparalleled performance.
Material: These components are expertly constructed from superior metals such as copper and brass, and occasionally, specialized alloys to enhance signal transmission efficiency.
Applications: Perfectly suited for powering communication devices, advanced wireless routers, GPS systems, and a wide range of wireless-enabled innovations.
Manufacturing: CNC precision guarantees that every RF component is produced to exacting tolerances, ensuring reliable and effective functionality.
12.Switch Housing and Assemblies
Function: Our exquisitely designed exterior casings offer durable housing for a variety of electrical switches, essential to numerous electronic devices.
Material: Constructed from tough plastics, versatile aluminum, or resilient steel, tailored to meet the diverse needs of various applications.
Applications: Effortlessly integrating into an array of devices, from the latest smartphones and high-tech consumer electronics to advanced automotive controls and essential everyday appliances.
Manufacturing: With unparalleled precision, our CNC machining process skillfully crafts each switch housing, incorporating precision cutouts, intricate grooves, and channels designed to seamlessly accommodate internal components.
13.Optical Components (Lenses, Mirrors, and Housings)
Function: Each part is meticulously engineered to elevate optical systems, enhancing functionality and performance in cameras, sensors, and cutting-edge vision technologies.
Material: Crafted from premium high-grade glass, clear acrylic, or optical-grade plastics, ensuring superior clarity and exceptional performance.
Applications: A pivotal component in digital cameras, state-of-the-art security systems, and smartphones, as well as any device requiring superior image capture or processing capabilities.
Manufacturing: Employing cutting-edge CNC technology, we expertly create intricate lens housings and meticulously refine optical components, including mirrors and laser assemblies, ensuring unparalleled precision and performance.
14.Cooling Fans and Fan Mounts
Function: These indispensable components form the backbone of electronic cooling systems, playing an essential role in effective heat management and ensuring peak device performance.
Material: Precision-crafted from high-quality plastics or aluminum, with mounts available in robust plastic, aluminum, or steel to meet diverse operational requirements.
Applications: Designed with expertise for integration into computers, power supplies, servers, and any heat-generating devices, offering unmatched reliability and efficiency.
Manufacturing: Utilizing precision CNC machining, we meticulously craft fan blades, housings, and mounts, each engineered to exact specifications to ensure optimal airflow and superior performance.
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