Busbar Trunking Systems Use Busbar Connectors for Modular and Scalable Power Networks

• Customization: Available
• Surface Treatment: Anodizing,Powder Coating,Sandblasting
• Certification: RoHS, CE, REACH, GB, JIS, ASTM, TUV, ISO9001
• Model NO.: Busbar
• Name: Precision Stamping Machining Parts
• Materials: Aluminum/Stainless Steel/Alloy/Iron/Copper
• Application: Utomotive/Aerospace/Medical Devices/Electronics
• Tolerance: 0.001-0.01mm
• MOQ: 1000 PCS
• Standard: ISO/GB
• Service: OEM ODM Customised
• Color: Customized Color
• Packaging: Carton Box
• Drawing: Free Design
• Keywords 1: Busbar
• Keywords 2: Bus Bar
• Keywords 3: Z Shaped Bus Bar
• Keywords 4: Electrical Bus Bar
• Keywords 5: Electrical Busbar
• Transport Package: Casrbon
• Specification: Customized
• Trademark: Non/Customized
• Origin: China
• HS Code: 8480419000
• Production Capacity: 50000000
• Package Size: 15.00cm * 5.00cm * 15.00cm
• Package Gross Weight: 2.000kg

Product Description

ELECTRICAL Connector BUSBAR

Bus Bar Connector An electrical component used to seamlessly connect multiple circuits in a power distribution system, the Bus Bar finds its place in power substations, electrical panels, and switchgear. Designed for utmost efficiency, the bus bar acts as a central hub, typically crafted from copper, aluminum, or brass, serving as a vital artery for distributing electrical power with precision.

Key Characteristics of Electrical Bus Bar Connectors
Material:
Copper: Renowned for its exceptional conductivity, copper stands out as the foremost choice for bus bars and connectors. Its use ensures minimal electrical resistance while maximizing the efficiency of power distribution.
Aluminum: Favored for its lightweight and cost-effectiveness, aluminum is a practical alternative to copper, employed where weight reduction and cost savings take precedence over high conductivity.
Brass: Known for its corrosion resistance and durability, brass is ideal for applications in harsh or humid environments, providing reliable performance where exposure to chemicals is a concern.
Shape and Size:
Designed to complement the varying shapes of bus bars, connectors come in configurations such as flat, round, or hollow. Precision in matching the size of the bus bar is crucial for ensuring a robust, low-resistance connection.
Current Rating:
Crafted to handle substantial electrical currents, the current rating of bus bar connectors hinges on the thickness and material of both the bus bar and the connector. They must be capable of safely managing the complete electrical load of connected circuits.
Voltage Rating:
Equipped to handle high-voltage scenarios, the bus bar connectors are engineered for use in demanding power distribution applications, with a voltage rating that aligns with the system's specifications.
Mounting Type:
Bolted: The dominant method for securing bus bars, this involves fastening the connector firmly with bolts and nuts, ensuring a stable and reliable connection.
Clamped: Offering a straightforward installation, clamped connectors provide both simplicity and a reliable electrical connection, ideal for situations requiring frequent maintenance.
Soldered or Crimped: In low-voltage applications, connectors may be soldered or crimped to bus bars, delivering a more permanent and secure connection.
Insulation:
To mitigate the risks of short circuits and electric shocks, some bus bar connectors are insulated. These are particularly valuable in environments requiring the utmost safety from exposed live electrical connections.

PRODUCTION DESCRIPTION

Copper busbars stand as the backbone of electrical systems, celebrated for their unparalleled conductivity, robust durability, and impressive resistance to corrosion. These essential components ensure seamless electricity flow across various applications.

The Applications:

Substations: Within the realm of electrical substations, copper busbars are indispensable, efficiently linking high-voltage equipment such as transformers, circuit breakers, and switches. Their inherently low resistance is key to minimizing energy losses, promoting optimal performance.

Renewable Energy Systems: In the burgeoning fields of solar and wind power, copper busbars are instrumental. They effectively connect solar panels or wind turbine systems to grids and battery storage units, facilitating seamless energy transmission and maximizing energy output.

Power Distribution: Copper busbars play a pivotal role in power distribution boards, switchgear, and electrical panels. They form the crucial link between various electrical components, adeptly handling high current loads in industrial and residential settings.

HVAC Systems: Copper busbars are vital in the electrical frameworks of HVAC systems, expertly managing power distribution in extensive heating, ventilation, and air conditioning units, ensuring consistent operational efficiency.

Industrial Machinery: In industrial settings, large machines, motors, and transformers depend on copper busbars, known for conducting electricity with minimal voltage drop. Their capacity to handle high current loads makes them perfect for heavy-duty machinery.

Electric Vehicles (EVs): Copper busbars are essential in electric vehicles, seamlessly connecting the battery to the motor and other components. This ensures efficient power delivery, critical for the performance and reliability of EVs.

Data Centers and Communication Systems: In data centers and telecommunication infrastructures, copper busbars are employed to maintain a steady, reliable power supply, effectively preventing overloads and ensuring uninterrupted operations.

Construction and Infrastructure: In expansive construction projects, copper busbars facilitate temporary power distribution to tools and equipment on-site, proving to be an indispensable asset to construction teams.

The Different Types BUSBar Connector Overview:

Electrical Busbar - A conductive material designed to conduct electricity seamlessly within switchboards, distribution boards, substations, and other electrical apparatus, ensuring efficient energy flow.
Copper Busbar - Renowned for their excellent conductivity, copper busbars are the go-to choice for high-performance electrical applications.
Aluminum Busbar - A viable and economical alternative to copper, aluminum busbars offer good conductivity at a reduced cost, making them suitable for various applications.
Busbar Trunking System (BTS) - This modular and flexible system is engineered for distributing electricity in buildings and large-scale industrial environments, ensuring efficient power management.
Busbar Joint - A critical connection point where busbars are joined together, reinforcing the integrity and continuity of the electrical system.
Busbar Insulation - Essential insulating materials used to prevent electrical faults, safeguarding both the busbars and the surrounding infrastructure.
Busbar Current Rating - Defines the maximum current a busbar can carry without overheating, crucial for maintaining system safety and performance.
Busbar Support - Specialized structures or brackets that firmly secure the busbars within electrical panels, ensuring stability and reliability.
Busbar Assembly - The comprehensive arrangement of busbars, including supports, joints, and connections, forming a complete and functional electrical system.
High Voltage Busbar - Tailored for use in high-voltage electrical systems, these busbars are engineered to withstand substantial electrical loads.
Low Voltage Busbar - Designed for low voltage circuits, these busbars ensure safe and efficient electricity distribution.
Busbar Protection - Encompassing various safety measures, busbar protection is crucial to safeguarding against faults, such as short circuits, ensuring operational security.
Busbar System Design - Experience the art of innovation in engineering with our comprehensive process for crafting an efficient and secure busbar network, purpose-built for cutting-edge electrical installations.
Busbar Distribution - Busbar Distribution - An advanced system engineered to seamlessly distribute electrical power across a multitude of components, leveraging the unparalleled efficiency of busbars for optimal performance.

Material Standard	Copper 11000/CU-ETP/T2,Aluminum 1100 1050 1060
Resistance	Low
Copper Foil of Single Layer Thickness	1-4mm or custom,Using high-quality 0.05-0.3mm thick copper foil
Insulation Material	PET Heat Shrink Sleeving
Insulation Performance	Great PET sleeve
Flame Retardant/Fire Resistance	UL94-V-0 or upon you request
Surface Plating	Welding nickel/tin/silver tabs on the surface is good
Quality Management Standard	ISO9001:2015; ROSH; SGS
Material	Copper/Aluminium
Thickness	1-4mm or custom
Product features	PET Heat Shrink sleeve PET Heat Shrink Sleeve, withstand voltage 1000V, also supports customization and inquiry.Suitable for soft
	connection.The color is orange Dip PVC Dipping, generally used for hard row, suitable for various special-shaped products,
	commonly used orange Powder spraying Epoxy Coated, suitable for all kinds of special-shaped products, can reach UL94-V0 grade

 

Detailed Photos

Supply industry	Rail transit,New energy vehicles,Ships,Energy storage systems,Drone battery pack connection,etc
Supply products	Copper and aluminum bus bar	Copper soft connection		Aluminum soft connection
	Braided soft connection	Charging pile bus bar		High and low voltage soft connection
	Copper nickel bus bar	Aluminum nickel bus bar		Rail transit connection terminals

PROCESSING SERVICE

Company Profile

 

 

Our Advantages

Precision: Our unwavering dedication to precision ensures that every component we engineer not only meets but surpasses the lofty expectations of our esteemed customers.
Innovation: We wholeheartedly embrace cutting-edge technological advancements, allowing us to elevate our processes and products to new heights of excellence.
Integrity: We adhere to the highest ethical standards across all business practices, cultivating trust and nurturing enduring partnerships with our valued clients.
Custom Manufacturing: Our bespoke manufacturing solutions are meticulously tailored to satisfy unique specifications and distinct application demands.
Prototyping: Boasting rapid prototyping capabilities, we expedite product development and testing, ensuring efficiency and effectiveness.
Surface Finishing: Our extensive range of surface finishing options, including polishing, anodizing, and plating, not only enhances aesthetics but also amplifies functionality.

Certifications

Packaging & Shipping

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