Bending Electrical Copper Busbar for Automotive and Aerospace Applications

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Customization: Available
Certification: RoHS, CE, REACH, GB, JIS, ASTM, TUV, ISO9001
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  • Bending Electrical Copper Busbar for Automotive and Aerospace Applications
  • Bending Electrical Copper Busbar for Automotive and Aerospace Applications
  • Bending Electrical Copper Busbar for Automotive and Aerospace Applications
  • Bending Electrical Copper Busbar for Automotive and Aerospace Applications
  • Bending Electrical Copper Busbar for Automotive and Aerospace Applications
  • Bending Electrical Copper Busbar for Automotive and Aerospace Applications
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  • Overview
  • PRODUCTION DESCRIPTION
  • Detailed Photos
  • PROCESSING SERVICE
  • Company Profile
  • Our Advantages
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
Busbars Connector
HS Code
8480419000
Production Capacity
50000000

Packaging & Delivery

Package Size
15.00cm * 15.00cm * 15.00cm
Package Gross Weight
1.500kg

Product Description

 

BusBar Connector :Embark on a journey through the fascinating world of the busbar connector-an engineering marvel in the realm of electrical systems. Skillfully designed to connect multiple circuits within sophisticated power distribution networks, these connectors are the unsung champions of electricity management. Whether integrated within power substations, advanced electrical panels, or state-of-the-art switchgear, they serve as the pivotal axis of flawless electricity distribution. Crafted from materials of exceptional conductivity, such as copper, aluminum, or brass, they are the indispensable core that ensures electricity traverses your system with unparalleled efficiency and reliability.

Key Characteristics of Electrical BusBar Connector
Material:
Copper: Copper stands unrivaled in its conductivity, making it the premier choice for manufacturing bus bars and connectors. Its application in these components guarantees minimal electrical resistance, enabling a system to achieve remarkable power distribution efficiency, thus setting the stage for optimal operational performance.
Aluminum: A favored alternative, aluminum offers a blend of lightness and cost-efficiency that outshines copper, albeit with a slight concession on conductivity. This material is ideal in scenarios where weight reduction and economic advantage take precedence over conductivity, playing a vital role in a multitude of installations.
Brass: Known for its remarkable resistance to corrosion and superior durability, brass is favored in environments with high humidity or chemical exposure, ensuring the consistent reliability and longevity of bus bars.
Shape and Size:
Crafted with precision, connectors are engineered to seamlessly fit bus bars of various dimensions. Available in designs such as flat, round, or hollow, this meticulous engineering ensures a secure, low-resistance fit, vital for maintaining maximum power transfer efficiency.
Current Rating:
Ingeniously crafted, bus bar connectors are designed to handle significant electrical currents. The thoughtfully determined current rating, influenced by thickness and material composition, ensures each connector safely supports the full electrical load, fostering uninterrupted and efficient operation.
Voltage Rating:
Ensuring the connector's alignment with system voltage requirements is essential. The voltage rating is a crucial design element, especially in high-voltage contexts, guaranteeing consistent and reliable performance throughout power distribution frameworks.
Mounting Type:
Bolted: This prevalent mounting method employs bolts and nuts to secure a robust and reliable connection between the connector and the bus bar.
Clamped: Featuring innovative clamping technology, these connectors allow for straightforward installation and removal while sustaining a dependable electrical connection.
Soldered or Crimped: For specific low-voltage settings, these techniques provide a dependable and lasting connection by soldering or crimping connectors to the bus bars.
Insulation:
To prevent short circuits and enhance safety against electric shock, certain bus bar connectors are equipped with insulation, making them essential in environments where safeguarding exposed live connections is critical.

 
 
Type Characteristics Typical Applications
Flat Busbars Rectangular cross-section, large surface area, excellent heat dissipation, easy to machine. Switchgear, transformers, power distribution panels.
Round Busbars Cylindrical shape, reduces skin effect, superior high-frequency performance. RF equipment, high-frequency circuits.
Custom-Shaped Busbars Irregular profiles (L-shaped, U-shaped, etc.) for space-constrained installations. Compact devices, EV battery packs.
Stranded Busbars Made of braided thin copper wires, highly flexible. Flexible connections, moving parts.
 

PRODUCTION DESCRIPTION

Bending Electrical Copper Busbar for Automotive and Aerospace Applications

Material Composition
Conductor: Our expertly crafted conductors are made from ultra-high-purity electrolytic copper (TU1/TU2, ≥99.9% Cu), ensuring unparalleled electrical performance. Designed for steadfast reliability, they epitomize efficiency across a vast range of applications.
Plating: Our connectors feature a robust nickel layer (3-5 µm) that guarantees exceptional durability. With superior oxidation resistance, they thrive in the most challenging environments.
Insulation: Choose from high-grade silicone/PVC sleeves (0.3-1.0 mm thick and rated up to 1kV) to meet diverse electrical needs, ensuring top-tier safety and performance.
Key Features
Vibration-Resistant: Tailored for automotive and robotics sectors, these connectors are engineered for durability. They mitigate vibrations to maintain performance stability and extend lifespan.
Short-Circuit Proof: Our cutting-edge insulation design greatly reduces accidental contact risks, enhancing safety for crucial applications.
Customizable: Tailor your busbars with varying lengths and a selection of insulation colors/types, including UL94-V0 flame retardant options, to suit specific requirements and aesthetic tastes.

Copper Busbars are the cornerstone of modern electrical systems, celebrated for their superior conductivity, exceptional durability, and outstanding resistance to corrosion.

The Applications:

The Different Types BUSBar Connector Overview:

Electrical Busbar - These busbars, engineered as premium conduits for electrical conduction, are essential in switchboards, distribution boards, and substations, ensuring efficient power flow within electrical systems.
Copper Busbar - Crafted from high-quality copper, these busbars are renowned for their superior conductivity and reliable performance, making them the preferred choice for critical applications.
Aluminum Busbar - This lightweight, economical alternative to copper offers excellent conductivity at a reduced cost.
Busbar Trunking System (BTS) - Experience unparalleled versatility and boundless modularity with our state-of-the-art solution for seamless electricity distribution across diverse building and industrial environments. Boasting unmatched flexibility and unwavering reliability, this innovative solution ensures seamless integration into a vast array of infrastructures, making it the quintessential choice for contemporary electricity requirements.
Busbar Joint - At the very heart of seamless connectivity, our busbars act as essential junctions, facilitating a smooth, continuous, and uninterrupted flow of electricity. They deliver impeccable performance and steadfast reliability, solidifying their status as vital components within your electrical configuration, ensuring your system operates at optimal efficiency.
Busbar Insulation - Our specialized insulation provides comprehensive protection for busbars against potential electrical faults. This robust and trustworthy shield significantly enhances safety and operational reliability, safeguarding your operations to deliver unparalleled peace of mind in every application, no matter how demanding the environment.
Busbar Current Rating - Discover the extraordinary capabilities of our expertly designed busbars, adept at handling maximum current levels with absolute safety, thereby eliminating any risk of overheating. This ensures optimal safety and peak performance for your entire system, guaranteeing reliable and consistent electrical efficiency.
Busbar Support - Precision-engineered for unrivaled excellence, our robust structures and mounts provide secure anchorage for busbars within electrical panels. They assure steadfast stability and superior safety across all operational conditions, reinforcing confidence in the structural integrity of your system.
Busbar Assembly - Experience cutting-edge efficiency with our comprehensive busbar assembly. Featuring meticulously engineered supports, precise joints, and dependable connections, it ensures maximum efficiency and seamless system integration, significantly enhancing the performance of your entire electrical infrastructure.
High Voltage Busbar - Our high voltage busbars epitomize precision and reliability. Expertly crafted to meet the rigorous demands of high voltage systems, they deliver unmatched safety and exceptional performance in the most critical applications, ensuring superior results with unwavering consistency.
Low Voltage Busbar - Our low voltage busbars set the industry benchmark for safety and reliability. Meticulously engineered, they ensure secure and dependable performance, offering trustworthy solutions for all your low voltage applications, bolstering your system's integrity with every use.
Busbar Protection - Discover our extensive range of meticulously crafted safety measures, designed to protect busbars from potential faults such as short circuits. These proactive precautions ensure lasting reliability, providing peace of mind for long-term operations while safeguarding your investment.
Busbar System Design - Embark on a transformative journey towards electrical excellence with our meticulously engineered busbar systems. Each design is tailored to create an efficient and secure network, perfectly optimized for superior electrical installations, elevating your system to new heights of performance and innovation.
Busbar Distribution - Our cutting-edge busbar distribution system is precision-engineered to deliver electrical power flawlessly across various components. Experience the superior strength and reliability of our top-tier solutions, crafted to meet the highest standards in electrical distribution excellence, ensuring ultimate satisfaction and performance.
Bending Electrical Copper Busbar for Automotive and Aerospace Applications

 

Detailed Photos

Bending Electrical Copper Busbar for Automotive and Aerospace Applications
Bending Electrical Copper Busbar for Automotive and Aerospace Applications

PROCESSING SERVICE


Bending Electrical Copper Busbar for Automotive and Aerospace Applications

Company Profile

Bending Electrical Copper Busbar for Automotive and Aerospace ApplicationsBending Electrical Copper Busbar for Automotive and Aerospace ApplicationsBending Electrical Copper Busbar for Automotive and Aerospace Applications

 

 

Our Advantages

Precision Beyond Compare: At Shenzhen Wandaan Precision Technology Co., Ltd., we pride ourselves on an esteemed reputation rooted in the art and science of precision engineering. Our operations are built on a legacy of not only meeting but consistently surpassing customer expectations. Each meticulously crafted component we produce stands as a beacon of our steadfast commitment to superior quality and exceptional precision. With every product, we promise unparalleled excellence and flawless results, ensuring remarkable performance in every detail.
Innovative Trailblazers: As vanguards of technological innovation, we are passionately dedicated to redefining the boundaries of what's possible. Our relentless pursuit of pioneering solutions fuels our continuous process and product refinement. This commitment ensures our leading position in a dynamic market, guaranteeing that both we and our partners remain at the forefront of industry trends and advancements.
Commitment to Ethical Integrity: At the heart of our corporate ethos lies an unwavering commitment to integrity. We steadfastly uphold the highest ethical standards, nurturing trustful relationships with our esteemed clients. Our focus on honesty and transparency builds enduring partnerships that thrive over time, ensuring shared growth and success amidst any challenge.
Precision Custom Manufacturing Solutions: We specialize in delivering bespoke manufacturing solutions meticulously crafted to meet your unique specifications and application demands. Our expertly tailored approach ensures seamless alignment with your requirements, offering unrivaled performance and complete satisfaction that elevates your success to new heights.

Cutting-Edge Prototyping Excellence: Our state-of-the-art rapid prototyping capabilities empower you to expedite your product development cycle significantly. By enabling swift and accurate testing, we allow you to bring groundbreaking products to market at an unprecedented pace, ensuring a distinct competitive advantage in the fast-paced industry landscape.
Comprehensive Surface Finishing: Discover our full spectrum of premier surface finishing services, including expert polishing, anodizing, and plating. These meticulous treatments not only enhance the aesthetic appeal but also significantly boost product functionality, providing a sophisticated, professional finish that epitomizes excellence and quality.

Bending Electrical Copper Busbar for Automotive and Aerospace Applications

Certifications

Bending Electrical Copper Busbar for Automotive and Aerospace Applications

Packaging & Shipping

Bending Electrical Copper Busbar for Automotive and Aerospace Applications

FAQ

Bending Electrical Copper Busbar for Automotive and Aerospace Applications

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