Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars

Product Details
Customization: Available
Surface Treatment: Anodizing,Powder Coating,Sandblasting
Certification: RoHS, CE, REACH, GB, JIS, ASTM, TUV, ISO9001
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  • Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars
  • Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars
  • Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars
  • Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars
  • Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars
  • Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars
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  • Overview
  • PRODUCTION DESCRIPTION
  • Detailed Photos
  • PROCESSING SERVICE
  • Company Profile
  • Our Advantages
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
Busbar
Name
Insulated Busbar
Materials
Copper/Brass
Application
Utomotive/Aerospace/Medical Devices/Electronics
Tolerance
0.001-0.01mm
MOQ
1000 PCS
Standard
ISO/GB
Service
OEM ODM Customised
Color
Customized Color
Packaging
Carton Box
Drawing
Free Design
Keywords 1
Busbar
Keywords 2
Busbar Connector
Keywords 3
Z Shaped Busbar
Keywords 4
Electrical Busbar
Keywords 5
Copper Busbar
Transport Package
Casrbon
Specification
Customized
Trademark
Non/Customized
Origin
China
HS Code
8480419000
Production Capacity
50000000

Packaging & Delivery

Package Size
15.00cm * 5.00cm * 15.00cm
Package Gross Weight
2.000kg

Product Description

BusBar Connector :The busbar connector is an indispensable element in electrical systems, meticulously engineered to seamlessly interlink multiple circuits within a comprehensive power distribution network. Widely utilized in power substations, electrical panels, and sophisticated switchgear, these connectors are quintessential for ensuring flawless electricity distribution. Typically constructed from highly conductive materials like copper, aluminum, or brass, they serve as the central hub that guarantees efficient and effective energy flow throughout your entire system.

Key Characteristics of Electrical BusBar Connector
Material:
Copper: Copper is renowned for its unmatched conductivity, making it the top choice for manufacturing bus bars and connectors. Its usage ensures minimal resistance, thereby achieving superior power distribution efficiency across the system.
Aluminum: Aluminum presents a versatile option, offering a lighter and more cost-efficient alternative to copper, though with slightly reduced conductivity. It is ideally suited for applications where weight reduction and cost savings take precedence over conductivity, thus fitting perfectly in various specialized scenarios.
Brass: Celebrated for its exceptional corrosion resistance and steadfast durability, brass is the material of choice in environments characterized by high humidity or exposure to aggressive chemicals, ensuring the prolonged lifespan and reliability of bus bars.
Shape and Size:
Connectors are artfully crafted to accommodate bus bars of diverse sizes, offered in shapes such as flat, round, or hollow, ensuring a secure, low-resistance fit. This is critical for maintaining the optimal uninterrupted power transfer.
Current Rating:
Bus bar connectors are meticulously engineered to handle substantial electrical currents. Factors like thickness and material affect the current rating, ensuring each connector can safely support the entire electrical load, thereby facilitating consistent and reliable operation.
Voltage Rating:
Ensuring compatibility with a system's voltage requirements is paramount, and the voltage rating of a connector is a pivotal aspect of its design, particularly for high-voltage applications, to guarantee reliable performance within power distribution networks.
Mounting Type:
Bolted: Utilizing a robust combination of bolts and nuts, this predominant mounting technique ensures the connector is securely fastened to the bus bar, providing a stable and dependable connection.
Clamped: Equipped with cutting-edge clamping mechanisms, these connectors offer effortless installation and removal while ensuring a highly reliable electrical connection.
Soldered or Crimped: In specific low-voltage applications, these methods ensure a reliable and enduring connection by soldering or crimping connectors securely to the bus bars.
Insulation:
To prevent short circuits and minimize the risk of electric shock, some bus bar connectors are fitted with insulation, making them crucial in settings that require protection for exposed live connections.

PRODUCTION DESCRIPTION

Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars

Material Composition
Conductor: Crafted from High-purity copper, with an impressive purity level (≥99.9% Cu, TU1/TU2 grade), ensuring optimal electrical performance and reliability.
Plating: Fortified with a Nickel layer (3-5 µm) to deliver outstanding corrosion resistance, enhancing the product's longevity and durability.
Insulation: Choose from PVC or Silicone insulation (0.2-0.5 mm thick, rated for 600V), offering robust protection and versatile application.
Key Features
Vibration-Resistant: Perfectly engineered for the demanding environments of the automotive and robotics sectors.
Short-Circuit Proof: Designed with insulation that safeguards against unintentional contact, ensuring safety and reliability.
Customizable: Tailor the length, insulation color, and type to your specifications, with UL94-V0 flame retardant options available for enhanced safety.

Copper Busbars are the essential core of modern electrical systems, celebrated for their unmatched conductivity, exceptional durability, and superior anti-corrosive characteristics.

The Applications:

The Different Types BUSBar Connector Overview:

Electrical Busbar - Designed as a high-performance conductive medium specifically for electricity conduction within switchboards, distribution boards, substations, or other electrical devices.
Copper Busbar - Busbars made from top-grade copper, celebrated for their exceptional conductivity and reliable performance.
Aluminum Busbar - A more lightweight alternative to copper, offering excellent conductivity at a more economical cost.
Busbar Trunking System (BTS) - A versatile and modular system, adept in electricity distribution across buildings or industrial environments, offering unmatched adaptability and reliability.
Busbar Joint - Discover the essential hub where our busbars unite flawlessly, providing an unbroken and efficient flow of electricity. This crucial connection point ensures your systems operate with maximum reliability.
Busbar Insulation - Our specialized insulation is expertly crafted to safeguard busbars from electrical faults, significantly boosting the safety and dependability of your systems.
Busbar Current Rating - Explore the impressive power potential of our busbars with a current rating that defines the highest load they can safely accommodate, ensuring they operate without overheating and provide exceptional performance.
Busbar Support - Robust and meticulously designed supports and mounts are crafted to firmly secure busbars within electrical panels, offering unmatched stability and enhancing overall safety.
Busbar Assembly - The integrated assembly of our busbars combines supports, joints, and connections into a high-performance system, engineered with precision for superior efficiency and dependability.
High Voltage Busbar - Experience unmatched precision with our high voltage busbars, crafted for top-tier electrical systems. These components guarantee exceptional reliability, making them indispensable for challenging high-demand applications.
Low Voltage Busbar - Our low voltage busbars are the epitome of safety and reliability, designed with meticulous attention to detail to provide secure and consistent performance for all your applications.
Busbar Protection - Delve into our advanced protection suite, expertly tailored to guard busbars against potential faults like short circuits, ensuring unwavering reliability and peace of mind for sustained use.
Busbar System Design - Join us in pursuing electrical superiority with our expertly designed busbar systems. Crafted for peak efficiency, our solutions deliver a perfectly tailored, secure network for your electrical installation needs.
Busbar Distribution - Our state-of-the-art busbar distribution system is engineered to deliver electrical power seamlessly across various components, leveraging the exceptional strength and reliability of our premium busbar solutions.
Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars

 

Detailed Photos

Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars
Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars

PROCESSING SERVICE


Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars

Company Profile

Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat BusbarsPrecision Stamping Parts with Flexible Nickel-Plated Insulated Flat BusbarsPrecision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars

 

 

Our Advantages

Precision Excellence: At Shenzhen Wandaan Precision Technology Co., Ltd., our unwavering commitment to precision engineering ensures that each component we produce not only meets but surpasses customer expectations. With a steadfast dedication to quality and accuracy, we deliver unparalleled excellence and flawless precision in every product we deliver.
Trailblazing Innovation: We are pioneers in embracing cutting-edge technological advancements. Our relentless pursuit of innovation drives us to continuously refine our processes and products, ensuring that we remain at the forefront of pioneering solutions. This dedication keeps us and our clients ahead in a rapidly changing industry landscape.
Steadfast Integrity: Upholding integrity is at the core of our values. We adhere to the highest ethical standards, building strong, trustful relationships with our clients. Our unwavering focus on honesty and transparency fosters enduring partnerships that withstand the test of time, establishing lasting trust and credibility.
Tailored Custom Manufacturing: We specialize in providing bespoke manufacturing solutions, meticulously crafted to align with your unique specifications and application requirements. Our personalized approach ensures a perfect match with your needs, delivering optimal performance and unparalleled satisfaction.

Advanced Prototyping: Our state-of-the-art rapid prototyping capabilities empower you to accelerate the product development lifecycle. By enabling swift and precise testing, we facilitate the faster introduction of innovative products to the market, granting you a competitive edge like never before.
Comprehensive Surface Finishing: We offer a wide and extensive range of surface finishing services, including polishing, anodizing, and plating. These sophisticated treatments significantly enhance both the aesthetic appeal and functional performance of our products, providing a refined and professional appearance that stands out.

Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars

Certifications

Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars

Packaging & Shipping

Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars

FAQ

Precision Stamping Parts with Flexible Nickel-Plated Insulated Flat Busbars

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