Precision Machining Sheet Metal Bending Processing Fabrication for Electrical Junction Box

• Customization: Available
• Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME, ISO/GB
• Tolerance: 0.001-0.01mm
• Model NO.: Sheet Metal
• Surface Treatment: Anodizing, Powder Coating, Sandblasting
• Machining Method: Laser Cutting
• Material: Stainless Steel
• Name: Sheet Metal Fabrication Junction Box
• Materials: Aluminum/Stainless Steel/Alloy/Iron/Copper
• Application: Utomotive/Aerospace/Medical Devices/Electronics
• MOQ: 1000 PCS
• Lead Time (Days): 20 Days
• Service: OEM ODM Customised
• Keywords 1: Laser Cutting
• Keywords 2: Sheet Metal
• Keywords 3: Sheet Metal Fabrication
• Keywords 4: Sheet Metal Bending
• Keywords 5: Junction Box
• Keywords 6: Laser Cutting Sheet
• Keywords 7: Sheet Metal Processing
• Keywords 8: Sheet Metal Machining
• Keywords 9: Sheet Metal Laser Cutting
• Transport Package: Carbon Box
• Specification: Customized
• Trademark: Non/Customized
• Origin: China
• HS Code: 8480419000
• Production Capacity: 50000000
• Package Size: 15.00cm * 15.00cm * 8.00cm
• Package Gross Weight: 2.000kg

Product Description

Sheet Metal Fabrication for Enclosure

Metal electrical box enclosures are sophisticated and robust protective casings meticulously designed to house sensitive electrical components. Ensuring both safety and optimal functionality, these enclosures are crafted from a variety of resilient metals, including steel, aluminum, and stainless steel. They are versatile and serve an expansive array of applications across numerous industries, providing unparalleled protection and durability.

1. Industrial Applications
Control Panels:
Metal electrical enclosures are indispensable for housing industrial control panels and electrical systems in high-demand environments such as factories, plants, and manufacturing hubs. These enclosures offer critical protection against dust, moisture, and physical damage, while ensuring the utmost in electrical safety, thus maintaining the integrity of sensitive electrical components.
Example: PLC (Programmable Logic Controller) enclosures are expertly utilized in advanced automation systems, showcasing their essential role in modern industrial applications.
Distribution Panels:
These robust enclosures are vital for housing electrical distribution panels that efficiently direct electricity to various machinery and equipment across industrial landscapes, ensuring seamless and safe operations.
Example: Enclosures are pivotal for safeguarding electrical power distribution boards in bustling factory environments.
Machine Control Enclosures:
Metal enclosures serve as a crucial shield for the wiring and control components of machine systems, preventing accidental harm and promoting safety in operation, thus ensuring the longevity of sophisticated machinery.
Example: Enclosures play a key role in protecting the integrity of systems in robotics and CNC machinery, highlighting their indispensable function.

2. Commercial and Residential Applications
Electrical Junction Boxes:
These boxes are essential for safeguarding wiring connections and junctions within both residential and commercial buildings, preventing potential electrical fires and guarding against shorts, ensuring structures remain secure and compliant with electrical standards.
Example: Junction boxes are expertly fitted within the walls or ceilings of buildings to connect wires securely.
Outdoor Electrical Enclosures:
For installations exposed to the elements, these enclosures provide a formidable barrier, protecting vital electrical components such as lighting circuits, power outlets, and fuse boxes, thereby ensuring their reliability and longevity.
Example: Electrical boxes installed outdoors for lighting or landscaping add both functionality and aesthetic value to homes or office environments.
Meter Boxes:
These boxes are used to securely house electricity meters, making them both safely housed and easily accessible for routine maintenance and readings, thus ensuring efficiency and reliability.
Example: Smart meter enclosures in residential buildings embody modern energy management and accessibility.

3. Telecommunication and Data Center Applications
Telecom Equipment Enclosures:
In telecommunication systems, metal enclosures are paramount for protecting electrical equipment such as routers, switches, and circuit boards from potential external harm, thereby maintaining network integrity and reliability.
Example: Enclosures are critical for safeguarding cell towers, communication relay stations, and telecom cabinets from environmental threats.
Server Rack Enclosures:
These enclosures are masterfully designed to house servers, data storage systems, and other IT equipment within data centers or server rooms, ensuring optimal performance and security for critical digital infrastructures.
Example: Rack-mounted server enclosures are essential for managing intricate network infrastructures with precision.
Power Supply Enclosures:
These enclosures serve as the backbone of telecommunications and data center facilities, housing power supplies, UPS units, and related components, ensuring a seamless and uninterrupted power supply.
Example: Power supply units housed in data center electrical enclosures exemplify trust in system reliability and efficiency.

4. Automotive and Transportation Applications
Vehicle Electrical Systems:
In vehicles like cars, trucks, and electric vehicles (EVs), metal electrical enclosures are essential for safeguarding electrical systems against heat, moisture, and vibration, ensuring the performance and safety of modern transportation.
Example: Battery management system (BMS) enclosures in electric vehicles highlight their pivotal role in the mobility of the future.

Railway and Aircraft Systems:
These enclosures are indispensable for safeguarding electrical control systems in the demanding conditions of railway and aerospace applications, where extreme temperatures and humidity levels are commonplace.
Example: Electrical enclosures are crucial components in the navigation systems of aircraft or the control systems of trains, ensuring reliable operation under challenging conditions.

5. Energy and Utilities
Solar Power Systems:
Metal enclosures serve as the stalwart guardians of solar power systems, securely housing vital components like inverters and charge controllers. They provide robust protection against harsh weather elements, ensuring the safety and enduring functionality of these systems.
Example: These durable and reliable enclosures are essential in solar power inverter stations, safeguarding crucial equipment from environmental challenges.
Wind Energy Systems:
In the realm of wind turbine systems, enclosures play a critical role in shielding sensitive electrical components. They protect generators, transformers, and control systems from environmental adversities such as moisture and dust, ensuring optimal performance and longevity.
Example: Robust wind turbine electrical enclosures are specifically designed to withstand the rigors of their operational environment.
Oil and Gas Industry:
In the demanding environments of the oil and gas industry, metal enclosures are indispensable. They provide a fortress-like safeguard for electrical components on oil rigs, gas pipelines, and energy production sites, especially in hazardous conditions.
Example: Explosion-proof enclosures are crucial for housing hazardous electrical equipment, ensuring safety and compliance with industry standards.

6. Medical Equipment
Medical Device Enclosures:
In the sensitive sector of medical equipment, metal enclosures are critical. They safely house intricate electrical components, ensuring reliability and adherence to safety protocols, particularly in high-risk environments like hospitals.
Example: Metal enclosures serve as protective cases for a variety of critical devices, including electrical monitoring devices, patient monitoring systems, and diagnostic equipment used in healthcare settings.

Laboratory Equipment Enclosures:
Within the precise and controlled environment of laboratories, metal enclosures act as shields for the electrical components of scientific instruments. They protect essential tools like microscopes, analyzers, and test equipment from potential contaminants and environmental disruptions.
Example: These enclosures are vital for maintaining the integrity of medical diagnostic equipment and various scientific instruments.

 

Product Description

Service Offer	Prototype Manufacturing,CNC Machining,Sheet Metal Fabrication,Small Batch Customization
Service Features	Technological innovation, complex and difficult sample processing, fast quotation by dedicated personnel, fast processing speed,High precision, guaranteed quality, product confidentiality system, one-to-one service, high cost performance
Application Areas	Auto parts, automated robots, drones, medical equipment, mechanical hardware,Aerospace military industry, electronic equipment, lighting fixtures,3CDigital products, household appliances, mobile phones
Processing Technology	CNCProcessing, lathe processing,3DPrintSLA/SLS/FDM/SLM, Silicone lamination,Sheet metal forming, EDM, wire cutting
Process	1.Order plan customization2.Disassembly Programming3.Preparation4.CNCProcessing5.QCDetection 6.Surface treatment7.Total quality inspection8.Finished product shipment
Processing equipment	CNCMachining center,3DPrinter, CNC lathe, CNC engraving and milling machine, milling machine,Drilling machine, sandblasting machine
Processing Capabilities	every day1000
Drawing Format	3DDrawing format:IGS,STP,STEP,PRT,XT,STL(3DPrint a document) 2DDrawing format:DWG,DXF,PDF
Processing material	Metal: aluminum alloy, zinc alloy, magnesium alloy, titanium alloy, steel, copper, stainless steel, sheet metalplastic:ABS,PC,PE,POM,PP, Acrylic(PMMA), nylon, bakelite, silicone rubber
Surface treatment	Grinding, polishing, silk screen printing, electroplating,UV, oxidation, brushing, laser engraving, sandblasting, leather grain,Surface etching, encapsulation, transfer printing, hot stamping
Quality Control	1.Material quality inspection                                                                        2.Precision quality inspection                                                                   3.Appearance quality inspection                                                               4.Functional quality inspection                                                                  5.Structural quality inspection                                                                    6.Surface treatment quality inspection                                                           7.Packaging quality inspection
Testing equipment	Three-coordinate measuring machine,2.5 Dimension measuring instrument, inside micrometer, outside micrometer, electronic height gauge,Thread go and no-go gauges, external thread ring gauges, electronic calipers, pin gauges
Quality Inspection Process	1.Material procurement 2.Material Testing 3.Material storage 4.Order picking 5.CNCProcessing 6.QCInitial inspection 7.Surface treatment 8.QCTotal quality inspection 9.Finished product storage 10.Pack 11.Packaging inspection 12.Shipping
Project delivery	1-10sky(The actual construction period depends on the quantity and requirements of the products.)
Product Packaging	Inner packaging: foam, plastic, paper;Outer packing: hard thick carton, customized wooden box
Cooperation Process	1.Provide samples/drawing                                                                           2.Project quotation                                                                                      3.Confirm order                                                                                       4.Processing and production                                                                     5.Packing and delivery                                                                               6.confirm the receipt of goods
Payment Methods	1.Alipay guaranteed transactions/support37Payment by stages 2.Bank transfer method;                                                                                  3.Cash on delivery(Must be within the company's delivery range)                     4.Monthly Settlement30sky(You can apply after meeting the conditions)
Cargo Transportation	By default, SF Express is free shipping, and heavier items will be shipped by logistics

Detailed Photos

Sophisticated Sheet Metal Processes
Precision Cutting Techniques:
Shearing: This vital cutting operation deftly employs sharp blades to slice through expansive metal sheets, seamlessly transforming them into smaller, more manageable sizes with efficiency and ease.
Laser Cutting: Harnessing the power of a concentrated laser beam, this method ensures unparalleled precision, seamlessly crafting intricate designs and precise shapes with unrivaled accuracy in metal.
Waterjet Cutting: Utilizing a meticulously high-pressure concoction of water and abrasives, this method artfully slices through metal, ideal for heat-sensitive materials, preserving their integrity.
Plasma Cutting: Mirroring the precision of laser cutting, this technique employs a blazing plasma arc to effortlessly navigate and cut through robust, thick metal sheets with finesse.
Expert Metal Bending:
Bending: Masterfully executed through the deformation of metal sheets along a straight axis, utilizing press brakes, rollers, and advanced bending machinery to sculpt angles and curves with precision.
Innovative Stamping Solutions:
Employing a specialized die, this transformative process shapes or slices metal sheets into exact configurations, including punching, embossing, and coining. It's the cornerstone for crafting parts like automotive body panels and appliance components.
Advanced Forming Techniques:
This dynamic process involves shaping metal sheets into diverse structures, ranging from cylindrical to spherical forms. Deep drawing, stretching, and spinning are among the most effective forming methods employed.
Welding and Joining Excellence:
Welding: This critical process ensures the permanent union of metal pieces using methods like MIG, TIG, and spot welding, fostering strength and resilience in sheet metal.
Riveting and clinching provide alternative means to securely join metal pieces without necessitating welding, ensuring versatility.
Exquisite Finishing Touches:
Post-forming, metal sheets are meticulously refined through processes such as deburring, painting, and coating. Anodizing, powder coating, and galvanizing are employed to enhance visual appeal and offer robust corrosion protection, especially for outdoor and industrial use.
Precise Punching Operations:
Punching: This technique adeptly creates holes in sheet metal via a punch press, essential for fashioning patterns or facilitating subsequent operations like attaching fasteners or fittings.

Company Profile

Our Advantages

Precision: At Shenzhen Wandaan Precision Technology Co., Ltd., we are committed to delivering precision-engineered components, ensuring each piece is crafted to meet or even surpass customer expectations, setting new standards of excellence.
Innovation: We wholeheartedly embrace the latest technological advancements, continuously refining our processes and products to maintain cutting-edge superiority.
Integrity: We uphold unwavering ethical standards in all aspects of our business practices, fostering trust and nurturing long-term partnerships with our distinguished clients.
Custom Manufacturing: Our custom manufacturing offers tailored solutions meticulously crafted to meet your unique specifications and diverse application requirements.
Prototyping: Experience our rapid prototyping capabilities that facilitate seamless product development and testing, accelerating your path to market.
Surface Finishing: Discover our comprehensive range of surface treatment options including polishing, anodizing, and plating, designed to elevate aesthetics and enhance the functionality of each product.

Certifications

Packaging & Shipping

FAQ

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