Precision Assemble Electrical Copper Busbar Bridge Trunking Strip Connector

• Customization: Available
• Surface Treatment: Anodizing,Powder Coating,Sandblasting
• Certification: RoHS, CE, REACH, GB, JIS, ASTM, TUV, ISO9001
• Model NO.: Busbar
• Name: Precision Stamping Machining Parts
• Materials: Aluminum/Stainless Steel/Alloy/Iron/Copper
• Application: Utomotive/Aerospace/Medical Devices/Electronics
• Tolerance: 0.001-0.01mm
• MOQ: 1000 PCS
• Standard: ISO/GB
• Service: OEM ODM Customised
• Color: Customized Color
• Packaging: Carton Box
• Drawing: Free Design
• Keywords 1: Busbar
• Keywords 2: Bus Bar
• Keywords 3: Z Shaped Bus Bar
• Keywords 4: Electrical Bus Bar
• Keywords 5: Electrical Busbar
• Transport Package: Casrbon
• Specification: Customized
• Trademark: Non/Customized
• Origin: China
• HS Code: 8480419000
• Production Capacity: 50000000
• Package Size: 15.00cm * 5.00cm * 15.00cm
• Package Gross Weight: 2.000kg

Product Description

Electrical Connector Busbar

Bus Bar Connector An electrical component, the bus bar connector is pivotal for linking multiple circuits within a power distribution system. Predominantly utilized in power substations, electrical panels, and switchgear, it facilitates efficient electricity distribution. This component is a conductive strip or bar, commonly crafted from copper, aluminum, or brass, serving as a central node for electrical power dissemination.

Key Characteristics of Electrical Bus Bar Connectors
Material:
Copper: Renowned for its superior conductivity, copper is the go-to material for bus bars and connectors, ensuring minimal electrical resistance and optimizing power distribution efficiency.
Aluminum: Aluminum presents a lightweight and often more economical alternative to copper. Although it offers less conductivity, it is ideal where reducing weight and costs take precedence over maximizing conductivity.
Brass: Brass is esteemed for its exceptional corrosion resistance and durability, making it perfect for environments with high humidity or exposure to harsh chemicals.
Shape and Size:
Designed to accommodate the distinctive sizes of bus bars, connectors come in various forms, including flat, round, or hollow. Ensuring a robust, low-resistance connection requires a precise fit between the connector and the bus bar.
Current Rating:
Engineered to withstand high electrical currents, the current rating of bus bar connectors is determined by the bus bar's thickness, material, and the connector itself. They must reliably carry the full electrical load of the circuits they connect, ensuring safety and efficiency.
Voltage Rating:
Designed for high-voltage applications, bus bar connectors must be appropriately rated for the voltage present within the system, ensuring they meet the demands of power distribution networks.
Mounting Type:
Bolted: This widely utilized method involves securing the connector to the bus bar using bolts and nuts, ensuring a reliable connection.
Clamped: Utilizing clamping mechanisms, these connectors offer straightforward installation and removal while maintaining a secure electrical bond.
Soldered or Crimped: For certain low-voltage applications, connectors may be soldered or crimped to bus bars, providing a permanent and stable connection.
Insulation:
To prevent short circuits and mitigate electric shock risks, some bus bar connectors feature insulation. These insulated connectors are essential in environments requiring shielded live connections.

PRODUCTION DESCRIPTION

Copper busbars are pivotal in electrical systems, celebrated for their unparalleled high conductivity, exceptional durability, and supreme resistance to corrosion. These indispensable components ensure the seamless and efficient transfer of electrical power.

The Applications:

Substations: Within the heart of electrical substations, copper busbars act as vital arteries, connecting high-voltage equipment such as transformers, circuit breakers, and switches. Their minimal resistance is key to ensuring energy loss is kept to a bare minimum, optimizing performance.

Renewable Energy Systems: In the realm of renewable energy, copper busbars are integral in solar and wind power setups. They form critical connections between solar panels or wind turbine systems and the grid or storage units, guaranteeing the smooth and effective transmission of energy.

Power Distribution: Copper busbars are the backbone of power distribution boards, switchgear, and electrical panels, seamlessly linking various electrical components and facilitating efficient electricity flow. Ideal for high current demands, they are the go-to solution for both industrial and residential environments.

HVAC Systems: In HVAC systems, copper busbars are used to empower the electrical systems of heating, ventilation, and air conditioning units, ensuring robust power distribution in larger setups.

Industrial Machinery: In the industrial landscape, large machines, motors, and transformers depend on the reliable conduction of copper busbars. Their prowess in carrying high current loads with minimal voltage drop makes them perfect for powering heavy machinery.

Electric Vehicles (EVs): Within electric vehicles, copper busbars play a critical role in connecting the battery to the motor and other vital components, guaranteeing efficient power delivery and optimal performance.

Data Centers and Communication Systems: Essential in data centers and telecommunications, these busbars ensure a steady power supply, safeguarding against overloads and maintaining system reliability.

Construction and Infrastructure: In the dynamic world of construction, copper busbars are often deployed for temporary power distribution, delivering reliable energy to tools and equipment on large-scale project sites.

The Different Types BUSBar Connector Overview:

Electrical Busbar - A vital conductive material within switchboards, distribution boards, substations, and other electrical apparatus, ensuring seamless electricity conduction.
Copper Busbar - Renowned for its outstanding conductivity, copper serves as the material of choice for busbars.
Aluminum Busbar - A cost-effective, lighter alternative to copper, offering commendable conductivity for diverse applications.
Busbar Trunking System (BTS) - A modular, flexible system designed for efficient electricity distribution in buildings or expansive industrial settings.
Busbar Joint - Strategic connection points where busbars converge and unite.
Busbar Insulation - Insulating materials that safeguard busbars, preventing potential electrical faults.
Busbar Current Rating - The defined maximum current a busbar can carry, ensuring it operates below overheating thresholds.
Busbar Support - Structural elements that secure busbars, maintaining their position and stability within electrical panels.
Busbar Assembly - The comprehensive arrangement encompassing busbars, supports, joints, and vital connections.
High Voltage Busbar - Specifically engineered busbars designed for high voltage electrical applications.
Low Voltage Busbar - Busbars crafted for integration within low voltage electrical circuits.
Busbar Protection - Implementing safety measures to shield busbars from electrical faults, such as short circuits, ensuring systemic security.
Busbar System Design - A Blueprint for Excellence This intricate engineering process involves crafting a robust, efficient, and secure busbar network, essential for modern electrical installations. A testament to innovation and precision, our design ensures optimal performance and safety, aligning with the highest industry standards.
Busbar Distribution - Seamless Power Management This refers to the sophisticated system responsible for distributing electrical power seamlessly across various components using busbars. Our top-tier distribution solutions ensure reliable power management, enhancing system efficiency and performance with precision-driven technology.

Material Standard	Copper 11000/CU-ETP/T2,Aluminum 1100 1050 1060
Resistance	Low
Copper Foil of Single Layer Thickness	1-4mm or custom,Using high-quality 0.05-0.3mm thick copper foil
Insulation Material	PET Heat Shrink Sleeving
Insulation Performance	Great PET sleeve
Flame Retardant/Fire Resistance	UL94-V-0 or upon you request
Surface Plating	Welding nickel/tin/silver tabs on the surface is good
Quality Management Standard	ISO9001:2015; ROSH; SGS
Material	Copper/Aluminium
Thickness	1-4mm or custom
Product features	PET Heat Shrink sleeve PET Heat Shrink Sleeve, withstand voltage 1000V, also supports customization and inquiry.Suitable for soft
	connection.The color is orange Dip PVC Dipping, generally used for hard row, suitable for various special-shaped products,
	commonly used orange Powder spraying Epoxy Coated, suitable for all kinds of special-shaped products, can reach UL94-V0 grade

 

Detailed Photos

Supply industry	Rail transit,New energy vehicles,Ships,Energy storage systems,Drone battery pack connection,etc
Supply products	Copper and aluminum bus bar	Copper soft connection		Aluminum soft connection
	Braided soft connection	Charging pile bus bar		High and low voltage soft connection
	Copper nickel bus bar	Aluminum nickel bus bar		Rail transit connection terminals

PROCESSING SERVICE

Company Profile

 

 

Our Advantages

Precision: With an unwavering dedication to excellence, we deliver precision-engineered components that not only meet but often surpass our customers' expectations, ensuring unparalleled quality and performance.
Innovation: We are at the forefront of embracing technological advancements, consistently refining our processes and enhancing our products to set new standards of innovation and efficiency.
Integrity: We uphold the highest ethical standards across all business practices, fostering trust and nurturing long-term partnerships with our esteemed clients, reinforcing our reputation for integrity.
Custom Manufacturing: Offering bespoke manufacturing solutions, we meticulously tailor our services to meet the unique specifications and application requirements of each client, ensuring a perfect fit for every need.
Prototyping: Our rapid prototyping capabilities are designed to expedite product development and testing, providing you with the agility to innovate and refine your products with speed and precision.
Surface Finishing: We offer a comprehensive array of surface treatment options, including polishing, anodizing, and plating, designed to enhance both the aesthetics and functionality of your components, elevating the overall value and performance.

Certifications

Packaging & Shipping

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