Sheet Metal Bending
The Junction Box: A Protective Powerhouseunction Box is an enclosure engineered to safeguard electrical connections,wiring,and terminals against external threats such as dust,moisture,and mechanical damage.These versatile boxes, crafted from high-quality sheet metal, are expertly fabricated through advanced methods like laser cutting,precision stamping,and meticulous bending.
Sheet Metal Bending Process
Applying force to a metal sheet transforms it into the desired configuration with precision and care.
This intricate process is usually executed with a press brake machine,employing a punch and die to achieve accurate and precise bends.
Bending accommodates materials such as stainless steel,aluminum,galvanized steel,and other specialized alloys.
Material Selection
Mild Steel (MS):Robust and economically friendly,requires surface treatment for rust prevention.
Stainless Steel (SS304/SS316):Highly resistant to corrosion,perfect for outdoor and industrial settings.
Aluminum:Remarkably lightweight with excellent corrosion resistance,ideal for electrical and aerospace uses.
Galvanized Steel:Pre-coated to thwart rust,suitable for damp environments.
Standard Sizes
Typically offered in dimensions from 100x100x50 mm to 400x400x200 mm,but customizable to meet specific needs.
Features include mounting flanges or brackets for effortless installation.
Features & Components
Pre-cut Knockouts for seamless cable entry (available in round,square,or conduit-ready options).
Lid equipped with hinges or screw fasteners for convenient maintenance access.
Gasket Sealing (IP65/IP66 Rated) ensures waterproof and dustproof integrity.
Earth/Grounding Terminals are included to mitigate electrical risks.

Parameter |
Specification |
Material |
Stainless Steel (SS304/SS316) / Galvanized Steel / Aluminum |
Finish |
Powder Coated / Brushed / Electro-galvanized |
Ingress Protection (IP Rating) |
IP65 / IP66 (Waterproof) / IP54 (General use) |
Mounting |
Wall-Mounted / Floor-Mounted |
Cover Type |
Hinged / Screw-On |
Door Locking |
Quarter Turn Lock / Screw Cover / Key Lock |
Gasket Type |
Neoprene / Silicone (for waterproof sealing) |
Cable Entry |
Pre-punched Knockouts / Custom Drilled Holes |
Certifications |
UL, CE, RoHS, ISO 9001 |
Standard Dimensions |
(For reference; actual sizes can be customized.) |
|
|
|
|
|
Model No. |
Width (mm) |
Height (mm) |
Depth (mm) |
Material Thickness(mm) |
JB-200x200x100 |
200 |
200 |
100 |
1.5mm |
JB-300x300x150 |
300 |
300 |
150 |
1.5mm / 2mm |
JB-400x400x200 |
400 |
400 |
200 |
2mm |
JB-500x500x250 |
500 |
500 |
250 |
2mm / 2.5mm |
JB-600x600x300 |
600 |
600 |
300 |
2.5mm |
Electrical & Environmental Ratings: Our Aluminum Sheet Metal Junction Box is engineered to meet the rigorous standards of both electrical and environmental specifications, ensuring reliable performance under the most challenging conditions.
Operating Temperature: This robust junction box thrives across an extensive temperature range, -40°C to +80°C, ensuring steadfast performance in extreme climates.
Dielectric Strength: Enjoy peace of mind with an impressive dielectric strength that withstands 1000V AC for 1 minute, providing superior insulation and safety even in high-voltage scenarios.
Grounding Option: Benefit from enhanced safety with our built-in grounding feature, Integrated grounding stud, ensuring secure and reliable electrical grounding.
Corrosion Resistance: Built to withstand harsh environments, the junction box features corrosion resistance that has been meticulously tested, Salt spray tested for marine environments, ensuring longevity and resilience in challenging settings.
Load Capacity: Designed for flexibility, our junction box supports a substantial load capacity of Up to 50kg (varies by size and material), accommodating various applications with ease.
Applications of Sheet Metal Junction Boxes: Embrace versatility with our premium junction box, ideal for a variety of applications including:
Electrical Wiring Enclosures (Residential & Industrial): Secure and streamline your residential and industrial electrical setups with our sturdy enclosures.
Control Panels & Automation Boxes: Enhance your automation systems with reliable protection and effective organization.
Outdoor & Marine Equipment Protection: Ensure your outdoor and marine equipment remain safeguarded against the elements with our robust junction boxes.
Data & Communication Networks: Optimize your data and communication networks with efficient and protective enclosures.

Fabrication Process
Step 1: Laser Cutting (Sheet Metal Cutting)
Utilizes cutting-edge fiber or CO2 laser technology to skillfully transition the metal sheet into a meticulously flat layout.
Cuts include:
Outer Profile:Intricately defines the distinctive shape of the junction box.
Cable Knockouts & Vent Holes:Pre-engineered for seamless and effortless wiring access.
Mounting Holes:Expertly crafted for versatile wall or pole installation.
Advantages: Unparalleled high precision,impeccably clean edges,and minimal material wastage, ensuring cost-efficiency.
Step 2: Stamping & Punching (Creating Knockouts & Embossing)
Employs advanced stamping dies or CNC punching machines to:
Expertly create knockout holes for conduits or cable glands.
Elegantly add embossed labels or markings, such as grounding symbols,and electrical ratings.
Enhance structural integrity by adding reinforcement ribs to strengthen panels.
Advantages: Faster processing and ensures uniform hole placement with precision.
Step 3: Bending & Forming (Shaping the Box)
A state-of-the-art press brake machine efficiently bends the metal sheet into a robust 3D box structure.
Typical bends:
Precision 90° bends meticulously form the box sides.
Ingenious tabs and slots ingeniously align and facilitate smooth assembly.
Hinges & Brackets for securely fastening the cover with utmost reliability.
Considerations:
Bend radius must accurately match material thickness to prevent cracks.
Sequential order of bending is crucial to ensure smooth assembly without any interference.
Step 4: Assembly & Fastening
Welding (Spot or TIG Welding):Meticulously fuses corners to achieve a flawless, seamless finish.
Rivets or Screws:Deployed if a detachable cover is desired for adaptability.
Gaskets & Seals:Provide exceptional IP-rated waterproof protection, ensuring durability.
Optional Add-ons:
Versatile cable clamps,efficient grounding terminals,and customizable interior mounting plates.
Step 5: Surface Finishing (Protection & Aesthetics)
Powder Coating:Provides impeccable rust resistance,and is available in a spectrum of stunning colors.
Galvanizing:Applies a resilient zinc coating for superior corrosion protection.
Anodizing (for Aluminum):Engineered to enhance both durability and aesthetic appeal, the Aluminum Sheet Metal Junction Box for Automotive and Aerospace Applications by Shenzhen Wandaan Precision Technology Co., Ltd. stands as a testament to quality and innovation.
Sophisticated Electroplating Techniques (Specially designed for Stainless Steel):Expertly crafted to significantly improve electrical conductivity, ensuring optimal performance in high-demand automotive and aerospace environments.

Unrivaled Precision: At Shenzhen Wandaan Precision Technology Co., Ltd., we are steadfast in our commitment to crafting precision-engineered components. Our expertise ensures that every piece consistently meets or surpasses the lofty expectations of our valued customers.
Pioneering Innovation: We proudly embrace the latest technological advancements, always striving to refine our processes and elevate our products. This forward-thinking approach keeps us at the cutting edge of manufacturing excellence.
Unwavering Integrity: We are dedicated to upholding the highest ethical standards in all facets of our business. This commitment fosters trust and cultivates enduring partnerships with our clients, rooted in honesty and transparency.
Bespoke Custom Manufacturing: We offer tailored manufacturing solutions designed to meet the unique specifications and application requirements of each client, ensuring perfect alignment with their distinct needs.
Advanced Prototyping: Our cutting-edge rapid prototyping capabilities facilitate efficient product development and extensive testing, driving innovation and reducing time to market.
Expert Surface Finishing: We provide a comprehensive array of surface treatment options, including polishing, anodizing, and plating. These services not only enhance the aesthetic appeal but also boost the functionality of each component.



Sheet Metal,Sheet Metal Fabrication,Metalworking,Custom Sheet Metal Fabrication,Precision Sheet Metal,Sheet Metal Parts,Metal Forming,Sheet Metal Manufacturing,Sheet Metal Components,Sheet Metal Prototyping,Sheet Metal Design,Sheet Metal Bending,Sheet Metal Cutting,Sheet Metal Stamping,Sheet Metal Rolling,Sheet Metal Tools,Sheet Metal Molding,Sheet Metal Punching,Sheet Metal Assembly,Sheet Metal Enclosures,Laser Cutting,Plasma Cutting,Water Jet Cutting,Shearing,Punching,Slitting,Die Cutting,CNC Cutting,Laser Beam Cutting,Cold Cutting,Saw Cutting,Edge Cutting,Laser Engraving,Guillotine Cutting,Notching,Cutting Tolerances,Cutting Speed,Mechanical Cutting,High-Pressure Water Cutting