Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems

Product Details
Customization: Available
Surface Treatment: Anodizing,Powder Coating,Sandblasting
Certification: RoHS, CE, REACH, GB, JIS, ASTM, TUV, ISO9001
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  • Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems
  • Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems
  • Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems
  • Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems
  • Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems
  • Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems
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  • Overview
  • PRODUCTION DESCRIPTION
  • Detailed Photos
  • PROCESSING SERVICE
  • Company Profile
  • Our Advantages
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
Busbars Connector
Name
Insulated Busbar
Materials
Cooper,Brass
Application
Utomotive/Aerospace/Medical Devices/Electronics
Tolerance
0.001-0.01mm
MOQ
1000 PCS
Standard
ISO/GB
Service
OEM ODM Customised
Color
Customized Color
Packaging
Carton Box
Drawing
Free Design
Keywords 1
Busbar
Keywords 2
Insulated Busbar
Keywords 3
Busbar Connector
Keywords 4
Tin Plated Busbar
Keywords 5
Copper Busbar
Transport Package
Casrbon
Specification
Customized
Trademark
Non/Customized
Origin
China
HS Code
8480419000
Production Capacity
50000000

Packaging & Delivery

Package Size
15.00cm * 15.00cm * 15.00cm
Package Gross Weight
1.500kg

Product Description

BusBar Connector :The busbar connector is an essential pillar in modern electrical systems, masterfully engineered to flawlessly interconnect multiple circuits within complex power distribution networks. These vital components are found in power substations, advanced electrical panels, and cutting-edge switchgear, ensuring seamless electricity distribution. Crafted from highly conductive materials like copper, aluminum, or brass, they serve as the pivotal hub that guarantees electricity circulates smoothly and effectively throughout your entire system.

Key Characteristics of Electrical BusBar Connector
Material:
Copper: Renowned for its unmatched conductivity, copper is the top-tier material for crafting bus bars and connectors. Its application ensures minimal resistance, allowing the system to achieve superior power distribution efficiency with high reliability.
Aluminum: Aluminum offers a versatile option, providing a lightweight and cost-effective alternative to copper with slightly reduced conductivity. Ideal for situations where weight reduction and budget-efficiency are prioritized, it secures its distinct role in various applications.
Brass: Esteemed for its exceptional corrosion resistance and durability, brass is the material of choice in environments with high humidity or harsh chemical exposure, guaranteeing the longevity and dependability of bus bars.
Shape and Size:
Connectors are intricately crafted to accommodate bus bars in a range of sizes, available in shapes such as flat, round, or hollow. This thoughtful design ensures a secure and low-resistance connection, vital for maintaining peak power transfer.
Current Rating:
Bus bar connectors are carefully engineered to support significant electrical currents. The current rating, determined by factors like thickness and material composition, ensures each connector safely manages the full electrical load, enabling uninterrupted and efficient performance.
Voltage Rating:
Ensuring compatibility with system voltage needs is critical. The voltage rating of a connector is central to its design, particularly in high-voltage applications, guaranteeing consistent and reliable performance in power distribution networks.
Mounting Type:
Bolted: Utilizing bolts and nuts, this dominant mounting method provides a robust and secure connection of the connector to the bus bar.
Clamped: Equipped with innovative clamping mechanisms, these connectors offer easy installation and removal while maintaining a dependable electrical connection.
Soldered or Crimped: In specific low-voltage applications, these methods ensure a reliable, enduring connection by soldering or crimping connectors to the bus bars.
Insulation:
To avert short circuits and decrease electric shock risks, certain bus bar connectors come with insulation, making them crucial in settings where protecting exposed live connections is essential.

PRODUCTION DESCRIPTION

Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems

Material Composition
Conductor: Our conductors are crafted from ultra-refined, high-purity electrolytic copper (TU1/TU2, ≥99.9% Cu), ensuring unparalleled electrical performance and steadfast reliability for all your high-performance needs.
Plating: Enriched with a nickel layer (3-5 µm), our connectors exhibit superior durability and exceptional resistance to oxidation, rendering them ideal for challenging and demanding applications.
Insulation: Opt for our versatile silicone/PVC sleeves (0.3-1.0 mm thick, rated up to 1kV) to meet diverse electrical demands, guaranteeing optimal safety and supreme efficiency.
Key Features
Vibration-Resistant: Perfectly engineered for automotive and robotics, these connectors exhibit unparalleled resilience against vibrations, ensuring long-lasting performance.
Short-Circuit Proof: Our innovative insulation design provides robust protection against accidental contact, significantly enhancing safety.
Customizable: Personalize with ease by adjusting the length and selecting from a spectrum of insulation colors and types, including UL94-V0 flame retardant options.

Copper Busbars stand as the fundamental pillars of state-of-the-art electrical systems, praised for their extraordinary conductivity, superb longevity, and exceptional anti-corrosive properties.

The Applications:

The Different Types BUSBar Connector Overview:

Electrical Busbar - Engineered as a premier medium for electricity conduction, these busbars are essential to switchboards, distribution boards, and substations, ensuring efficient power flow within electrical systems.
Copper Busbar - Crafted from premium-grade copper, these busbars are celebrated for exceptional conductivity and reliable performance, making them the top choice for critical applications.
Aluminum Busbar - A lightweight yet potent alternative to copper, offering superior conductivity at an economical price.
Busbar Trunking System (BTS) - A flexible and modular solution for distributing electricity across buildings or industrial environments, offering unmatched adaptability and dependability.
Busbar Joint - At the heart of seamless connectivity, our busbars serve as a crucial junction that ensures a continuous and uninterrupted flow of electricity, maintaining impeccable performance and reliability.
Busbar Insulation - Our specialized insulation delivers unparalleled protection for busbars, guarding against electrical faults and significantly boosting safety and reliability. It acts as a steadfast shield, maintaining operational safety and offering ultimate peace of mind.
Busbar Current Rating - Discover the outstanding prowess of our busbars, expertly crafted to manage maximum current with unparalleled safety, eliminating overheating risks. This ensures optimal performance and supreme safety for your systems.
Busbar Support - Engineered with precision, our robust structures and mounts provide a secure foundation for busbars within electrical panels, guaranteeing unwavering stability and superior safety under every condition.
Busbar Assembly - Experience the pinnacle of efficiency with our comprehensive busbar assembly. It includes meticulously engineered supports, joints, and connections, ensuring maximum efficiency and seamless integration.
High Voltage Busbar - Our high voltage busbars epitomize precision and reliability. Expertly crafted, these components are designed to meet the demands of high voltage systems, ensuring unparalleled safety and performance in critical applications.
Low Voltage Busbar - Our low voltage busbars exemplify safety and reliability, meticulously engineered for secure performance. Trust our expertise to deliver dependable solutions for your low voltage applications.
Busbar Protection - Explore our extensive range of safety features, carefully crafted to shield busbars from potential hazards like short circuits. These measures ensure enduring reliability and offer peace of mind for long-term operations.
Busbar System Design - Embark on a transformative journey in electrical excellence with our busbar systems. Each design is meticulously engineered to create an efficient and secure network, perfectly tailored for optimal electrical installations.
Busbar Distribution - Our state-of-the-art busbar distribution system is engineered with utmost precision, flawlessly delivering electrical power across various components. Experience the superior strength and reliability of our premium solutions.
Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems

 

Detailed Photos

Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems
Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems

PROCESSING SERVICE


Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems

Company Profile

Insulated Copper Busbar for High-Performance Automotive and Aerospace SystemsInsulated Copper Busbar for High-Performance Automotive and Aerospace SystemsInsulated Copper Busbar for High-Performance Automotive and Aerospace Systems

 

 

Our Advantages

Unmatched Precision Excellence: At Shenzhen Wandaan Precision Technology Co., Ltd., our unwavering dedication to precision engineering is the bedrock of our success. We are committed to crafting components that not only meet but consistently surpass the most rigorous customer expectations. Through our steadfast commitment to superior quality and pinpoint accuracy, we ensure unmatched excellence and flawless results with each and every delivery.
Trailblazing Innovation: We are positioned at the forefront of technological progress, perpetually pushing the boundaries of innovation. Our relentless pursuit of pioneering solutions drives us to continuously refine our processes and enhance our products, ensuring we maintain our leadership in the ever-evolving market landscape. This relentless commitment keeps both our company and our clients at the cutting edge of industry advancements.
Steadfast Integrity: Integrity is the cornerstone of our corporate ethos. By adhering to the highest ethical standards, we foster and maintain trustful, enduring relationships with our clients. Our unwavering dedication to honesty and transparency fortifies partnerships that thrive, standing strong through the trials of time.
Precision Custom Manufacturing Solutions: We specialize in delivering customized manufacturing solutions that are intricately crafted to cater to your unique needs and application specifications. Our meticulously tailored approach ensures our products are in perfect harmony with your requirements, guaranteeing performance that is second to none and satisfaction that exceeds expectations.

Cutting-Edge Prototyping Capabilities: Our advanced rapid prototyping capabilities empower you to fast-track the product development cycle. By facilitating swift and precise testing, we enable the introduction of groundbreaking products to the market with unprecedented speed, ensuring you remain a step ahead of the competition.
Comprehensive Surface Finishing Solutions: We offer an extensive range of surface finishing services, including polishing, anodizing, and plating. These meticulous treatments not only elevate the aesthetic appeal but also significantly enhance the functional performance of our products, providing them with a refined, professional finish that stands out.

Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems

Certifications

Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems

Packaging & Shipping

Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems

FAQ

Insulated Copper Busbar for High-Performance Automotive and Aerospace Systems

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