CNC Machining Part
CNC (Computer Numerical Control) machining is a groundbreaking manufacturing process that leverages the extraordinary capabilities of sophisticated pre-programmed computer software. This technology meticulously choreographs the movement of machinery and tools, ensuring exceptional precision and seamless automation. Renowned for its unrivaled ability to craft intricate and complex parts, CNC machining is the preferred choice across a vast array of industries and applications, revolutionizing manufacturing with its innovative approach.
CNC machining plays a pivotal role in the fabrication of high-precision components vital for the latest electronic devices. These components, crafted from the finest metals like aluminum, brass, or steel, as well as robust plastics, adhere to the most stringent standards of tight tolerances, perfect finishes, and intricate detailing. These are the defining characteristics of today's advanced electronic technology, where precision is paramount and excellence is assured.
Advantages of Using CNC Machining:
High Precision: Our CNC machining service stands as a beacon of precision engineering, delivering exceptionally tight tolerances that are indispensable for electronic components. These components demand an exact fit and reliable performance, and our CNC machining guarantees both with unparalleled accuracy.
Repeatability: Once a design is meticulously programmed into our state-of-the-art system, our CNC machines take over, flawlessly replicating the process time after time. This ensures the production of identical parts with consistent, superior quality, making it the ideal solution for your large-scale production objectives.
Flexibility:CNC machines are the epitome of versatility, skillfully working with an extensive range of materials. This adaptability is crucial for manufacturing diverse components that meet the ever-evolving demands of the electronics industry, enabling us to tailor solutions to your specific needs.
Complex Geometries: Our CNC machining service unlocks the potential to craft intricate and complex geometries that were previously unattainable with traditional manufacturing techniques. This capability paves the way for groundbreaking innovation and sophisticated design, pushing the boundaries of what's possible.
Surface Finish: Achieving a flawlessly smooth surface finish is a hallmark of our CNC machining processes. This superior finish not only enhances the aesthetic appeal of the components but is also integral to their functional performance, ensuring they meet and exceed the highest standards.
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Surface Finish
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Anodizing, Oxidation, Polishing, Plating, Silk Screen, Laser Engraving, Carbonization or Nitriding treatment, normalizing, Annealing, Quenching, Tempering.
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Material
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Steel, Aluminum, Brass, Copper, Titanium, POM, ABS, PMMA, PTFE, PEEK, PA, PVC, Wood.
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Quality Control
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All crucial dimensions will be 100% checked.
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Advantage
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High quality with reasonable price and fast delivery without any delay.
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Thread type
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NPT, BSPT, BSP(G),M, GHT, UN, NPSM, NPTF
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Tolerance
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+/- 0.01 mm to +/- 0.005 mm.
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Inspection Equipment
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Quadratic Element, Three-D Measuring Apparatus, Callipers, Altimeter, Guague, etc.
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Drawings Format
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IGS, X_T, STEP, DWG, PDF, PNG, JPG
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| Alloy Composition: |
Magnesium (Mg): 1.0-1.5%
Silicon (Si): 0.4-0.8%
Copper (Cu): 0.15-0.4%
Iron (Fe): ≤0.7%
Manganese (Mn): ≤0.15%
Chromium (Cr): ≤0.25% |
| Standard |
ASTM B221, ASTM D3960, MIL-STD-105 |
| Density |
2.70 g/cm³ |
| Melting Point |
582-652°C |
| Thermal Conductivity |
150 W/m·K |
| Electrical Conductivity |
34% IACS |
| Tensile Strength |
310 MPa (45,000 psi) |
| Yield Strength |
276 MPa (40,000 psi) |
| Elongation |
12-17% |
| Modulus of Elasticity |
68.9 GPa (10,000 ksi) |
| Hardness |
Brinell 95, Rockwell B 60 |
| Block Size |
100 mm x 100 mm x 50 mm
150 mm x 150 mm x 75 mm
200 mm x 200 mm x 100 mm |
| Tolerance |
Standard Tolerance: ±0.1 mm (depending on the machining process)
Fine Tolerance: ±0.05 mm (requires high-precision machining) |
1.Enclosures (Casings)
Function: These are the robust outer shells meticulously designed to provide impeccable protection and safeguard delicate electronic components from external harm.
Material: A versatile blend of aluminum, steel, plastic, or a combination thereof, precisely tailored to meet the specific needs of durability and functionality.
Applications:A vital component in the realm of consumer electronics, these enclosures are used extensively in smartphones, computers, televisions, routers, and a host of other devices, delivering unmatched protection.
Manufacturing:Harnessing cutting-edge CNC technology, these enclosures are meticulously crafted with precision-cut openings for ports, buttons, and screens, ensuring seamless integration and advanced connectivity.
2.Heat Sink
Function: Expertly engineered heat sinks play a pivotal role in efficiently channeling heat away from sensitive electronic components such as CPU, GPU, and power supplies, thereby safeguarding their performance and enhancing longevity.
Material: Predominantly constructed from aluminum, a material highly prized for its superior thermal conductivity and lightweight properties, ensuring optimal heat management.
Applications: Indispensable in the thermal management of computers, servers, gaming consoles, power supplies, and cutting-edge LED lighting solutions.
Manufacturing: Utilizing CNC machines, heat sinks are sculpted into intricate geometries, optimizing surface area for maximum thermal dispersion and efficiency.
3.Connectors and Terminals
Function: These connectors are essential for establishing efficient electrical connections between device components, including power, data, and signal connectors, facilitating seamless operation.
Material: Crafted from high-conductivity metals such as copper, brass, and gold-plated alloys to ensure reliable and efficient connectivity, enhancing performance.
Applications: Pervasive across a variety of devices such as smartphones, computers, televisions, and crucially important in industrial equipment, these connectors ensure seamless operation.
Manufacturing: CNC precision technology is employed to produce finely tuned pins, sockets, and other connector components, meeting the highest standards of exactitude and reliability.
4.Mounting Brackets and Frames
Function: Designed to firmly secure electronic components within device housings, ensuring stability and optimized performance throughout its use.
Material: Manufactured from robust metals like steel or aluminum, with occasional use of plastic or composite materials for added flexibility and resilience.
Applications: Crucial in the construction of circuit boards, mobile devices, televisions, and even medical equipment, these brackets and frames offer unwavering support and reliability.
Manufacturing: Harnessing the power of state-of-the-art CNC technology, our mounting brackets are expertly cut and shaped with remarkable precision. These brackets are tailored to seamlessly accommodate delicate electronic components, ensuring flawless functionality and exactitude.
5.Button/Control Mechanisms
Function: Our suite of buttons, switches, and dials are meticulously crafted for superior user input, offering a seamless interaction that feels natural and intuitive.
Material: Engineered from high-quality materials such as premium plastic, robust metal, or flexible rubber, these components are designed to provide an exceptional tactile experience.
Applications: Our expertly engineered components are versatile enough to enhance a myriad of devices: from cutting-edge smartphones and efficient remotes to essential household appliances and immersive gaming controllers.
Manufacturing: With the help of advanced CNC machining techniques, our button parts are crafted with unmatched precision, featuring intricate drilling for keyholes and detailed engraving for symbols and labels that enhance user interaction.
6.PCB (Printed Circuit Board) Holders/Frames
Function: Our expertly designed PCB holders/frames provide robust support, ensuring the PCB is securely held within any electronic device while offering ease during installation.
Material: Crafted primarily from high-quality plastics, and for those seeking enhanced performance, our frames also offer metal options for superior grounding and support.
Applications: These frames are ideally suited for integration in a broad spectrum of electronic devices, including laptops, mobile phones, routers, printers, and more.
Manufacturing: Precision CNC machining ensures our frames are meticulously cut and shaped, guaranteeing a perfect fit for any PCB and maintaining the integrity of the electronic assembly.
7.Micro and Nano Components
Function: Our micro and nano components are crafted with precision for specialized applications, such as advanced microelectronics and cutting-edge wearable devices, supporting groundbreaking innovations.
Material: These components are composed of special alloys, ceramics, and high-performance polymers, each selected for their ability to deliver optimal performance in demanding conditions.
Applications: Indispensable for high-stakes medical devices like pacemakers, our components are equally vital in sensors and high-performance microchips, driving innovation across industries.
Manufacturing: CNC machining is the cornerstone of our micro-machining processes, enabling us to meet the most stringent tolerances and create components with incredibly fine holes and slots.
8.Connectors for Cables and Wiring
Function: Our precisely CNC-machined connectors offer reliability and precision, ensuring secure connectivity across a variety of devices and components, making them indispensable in any setup.
Material: Fabricated from superior metals like copper and brass, our connectors are also available with gold-plating options to ensure unparalleled conductivity for high-performance applications.
Applications: Designed to meet the diverse needs of computer peripherals, networking devices, televisions, and industrial automation systems, our connectors are integral to maintaining seamless operations.
Manufacturing: Our cutting-edge CNC milling, turning, and drilling techniques produce connectors with unmatched precision. Each piece is crafted to ensure the reliability and exactness of multiple pins or ports, offering a seamless and dependable connection experience.
9.Buttons and Knobs for User Interfaces
Function: Our components are expertly crafted to deliver exceptional tactile control in consumer electronics, significantly enhancing the overall user experience with precision and elegance.
Material: Constructed from premium-grade plastic, aluminum, or stainless steel, these materials are chosen for their durability, style, and superior performance.
Applications: Pioneering the forefront of innovation, our precision engineering excels at crafting essential components for advanced audio equipment, next-gen televisions, high-performance microwave ovens, and a multitude of other state-of-the-art household appliances.
Manufacturing: Utilizing the precision of CNC machines, our ergonomically superior buttons and knobs are crafted with intricate engravings that enable seamless labeling and provide an unparalleled user interface experience.
10.Housings for Electronic Components
Function: Our high-quality housings act as protective fortresses for delicate electronic elements, ensuring the safety of critical circuit boards, precision sensors, and microchips with unrivaled integrity.
Material: Crafted from high-performance plastics, lightweight aluminum, and an array of other advanced materials, these housings provide exceptional strength without the burden of added weight.
Applications: Designed to excel in the dynamic world of mobile devices, cutting-edge consumer electronics, progressive drones, and pioneering robotics, our housings are quintessential for modern innovation.
Manufacturing: With meticulous precision, CNC machines engineer slots, cavities, and openings to perfection, facilitating seamless connector integration and optimal heat dissipation for superior performance.
11.RF (Radio Frequency) Components
Function: Our innovatively designed components are masters in managing the flow of radio-frequency signals, including antennas, signal filters, and adapters, each meticulously tailored for exceptional performance.
Material: Crafted from superior metals such as copper and brass, along with specialized alloys, these components are engineered to amplify signal transmission efficiency, ensuring peak performance.
Applications: Perfect for empowering communication devices, cutting-edge wireless routers, GPS systems, and an extensive array of wireless-enabled innovations, our RF components lead the way in technological advancement.
Manufacturing: With CNC precision, each RF component is meticulously manufactured to stringent tolerances, ensuring effective and reliable functionality that meets the highest standards.
12.Switch Housing and Assemblies
Function: Exquisitely designed exterior casings provide robust protection and housing for a variety of electrical switches, which are essential to numerous electronic devices.
Material: Constructed from resilient plastics, versatile aluminum, or durable steel, these materials are chosen to cater to diverse application needs with strength and reliability.
Applications: Effortlessly integrates with a wide range of applications, enhancing the experience of modern smartphones, cutting-edge consumer electronics, sophisticated automotive controls, and indispensable appliances in daily life.
Manufacturing: Our CNC machining process masterfully fabricates each switch housing, achieving precision cutouts, intricate grooves, and channels, all designed to perfectly accommodate internal components with unparalleled accuracy.
13.Optical Components (Lenses, Mirrors, and Housings)
Function: Crafted with meticulous engineering, our optical system components significantly boost functionality, proving indispensable in cameras, sensors, and advanced vision technology platforms.
Material: Utilizing high-grade materials such as glass, crystal-clear acrylic, or optical-grade plastics, we ensure superior clarity and performance in every component.
Applications: A cornerstone in devices demanding excellence in image capture or processing, including digital cameras, security systems, and smartphones.
Manufacturing: With our state-of-the-art CNC machines, we expertly create intricate lens housings and finely tune optical components, such as mirrors and laser assemblies, to achieve unmatched precision and top-tier performance.
14.Cooling Fans and Fan Mounts
Function: These vital components are crucial to the efficiency of cooling systems in electronic devices, effectively managing heat to maintain optimal device operation.
Material: Crafted from premium-quality plastics or aluminum, our fans, complemented by durable mounts in plastic, aluminum, or steel, are designed to meet diverse operational requirements.
Applications: Specially engineered for deployment in computers, power supplies, servers, and other heat-generating devices, these cooling solutions offer unparalleled reliability and efficiency.
Manufacturing: Our precision CNC machining process meticulously crafts fan blades, housings, and mounts, each customized to exact specifications, ensuring optimal airflow and performance.
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