Reliable Sheet Metal Bending Junction Box for Aerospace and Automotive Applications

• Customization: Available
• Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME, ISO/GB
• Tolerance: 0.001-0.01mm
• Model NO.: Sheet Metal
• Surface Treatment: Anodizing, Powder Coating, Sandblasting
• Machining Method: Laser Cutting
• Material: Stainless Steel
• Name: Sheet Metal Fabrication Junction Box
• Materials: Aluminum/Stainless Steel/Alloy/Iron/Copper
• Application: Utomotive/Aerospace/Medical Devices/Electronics
• MOQ: 1000 PCS
• Lead Time (Days): 20 Days
• Service: OEM ODM Customised
• Keywords 1: Laser Cutting
• Keywords 2: Sheet Metal
• Keywords 3: Sheet Metal Fabrication
• Keywords 4: Sheet Metal Bending
• Keywords 5: Junction Box
• Keywords 6: Laser Cutting Sheet
• Keywords 7: Sheet Metal Processing
• Keywords 8: Sheet Metal Machining
• Keywords 9: Sheet Metal Laser Cutting
• Transport Package: Carbon Box
• Specification: Customized
• Trademark: Non/Customized
• Origin: China
• HS Code: 8480419000
• Production Capacity: 50000000
• Package Size: 15.00cm * 15.00cm * 15.00cm
• Package Gross Weight: 3.000kg

Product Description

Sheet Metal Fabrication

 

Metal Electrical Box Sophisticated and robust, these metal enclosures are the epitome of protective design, specifically engineered to safely house sensitive electrical components. Constructed from durable metals such as steel, aluminum, and stainless steel, they ensure both safety and optimal functionality, offering unmatched protection and versatility across a multitude of industries.

1. Industrial Applications
Control Panels:
In high-demand industrial settings like factories and manufacturing plants, metal electrical enclosures become indispensable assets. They provide essential protection for industrial control panels and electrical systems, shielding them from dust, moisture, and physical damage, while guaranteeing unmatched electrical safety that preserves the integrity of sensitive components.
Example: PLC (Programmable Logic Controller) enclosures are expertly utilized in advanced automation systems, exemplifying their critical role in modern industry.
Distribution Panels:
These stalwart enclosures are critical for housing electrical distribution panels, facilitating the efficient direction of electricity across machinery and equipment in industrial environments, ensuring operations remain seamless and secure.
Example: Enclosures are pivotal in safeguarding electrical power distribution boards within the dynamic settings of factory floors.
Machine Control Enclosures:
Metal enclosures act as essential protectors for the wiring and control elements of machine systems, averting accidental damage and ensuring safety, thereby enhancing the durability and performance of high-tech machinery.
Example: Enclosures play a vital role in maintaining the integrity of systems in robotics and CNC machinery, underscoring their indispensable nature.

2. Commercial and Residential Applications
Electrical Junction Boxes:
In commercial and residential buildings, these junction boxes are crucial for protecting wiring connections and junctions, preventing electrical fires and shorts, ensuring safety, and compliance with stringent electrical standards.
Example: Junction boxes are skillfully installed within walls or ceilings to securely connect electrical wires.
Outdoor Electrical Enclosures:
Designed to withstand the elements, these outdoor enclosures offer formidable protection for essential electrical components like lighting circuits and power outlets, safeguarding their reliability and extending their lifespan.
Example: Outdoor electrical boxes for lighting or landscaping enhance both functionality and aesthetic value in homes and office settings.
Meter Boxes:
These enclosures securely house electricity meters, providing easy access for routine readings and maintenance, thus ensuring ongoing efficiency and reliability.
Example: Smart meter enclosures in residential areas demonstrate modern energy management and easy accessibility.

3. Telecommunication and Data Center Applications
Telecom Equipment Enclosures:
In the realm of telecommunications, metal enclosures are paramount for protecting integral electrical equipment like routers and switches, defending against external threats and maintaining network integrity.
Example: Enclosures are critical for protecting cell towers, communication relay stations, and telecom cabinets from environmental hazards.
Server Rack Enclosures:
Crafted for excellence, these enclosures house servers and IT equipment, shielding critical digital infrastructures in data centers, ensuring top-tier performance and security.
Example: Rack-mounted server enclosures are essential for the precise management of complex network infrastructures.
Power Supply Enclosures:
Serving as the backbone for telecommunications and data centers, these enclosures house power supplies and related components, ensuring a seamless, uninterrupted power flow.
Example: Power supply units in data center enclosures exemplify the pinnacle of system reliability and efficiency.

4. Automotive and Transportation Applications
Vehicle Electrical Systems:
In the realm of modern transportation, from cars and trucks to the cutting-edge electric vehicles (EVs), metal electrical enclosures are the unsung heroes. These enclosures ensure that electrical systems are shielded from heat, moisture, and vibration, guaranteeing both performance and safety.
Example: Consider the Battery Management System (BMS) enclosures in electric vehicles; these critical structures underscore their vital contribution to the future of mobility, heralding a new era of efficient and safe transport.

Railway and Aircraft Systems:
In the challenging worlds of railway and aerospace, robust enclosures are a necessity. They protect electrical control systems from extreme temperatures and high humidity, ensuring continued reliability in some of the harshest operational environments.
Example: The integrity of aircraft navigation systems and train control systems relies on these electrical enclosures, which are engineered to deliver dependable operation despite adverse conditions.

5. Energy and Utilities
Solar Power Systems:
Serving as the vigilant sentinels of solar power systems, metal enclosures securely house critical components like inverters and charge controllers. They offer resilient protection against severe weather, preserving the functionality and safety of the systems.
Example: In solar power inverter stations, these sturdy and trustworthy enclosures are indispensable, shielding key equipment from environmental hazards.
Wind Energy Systems:
In wind turbine systems, enclosures are essential, defending sensitive electrical components. They protect generators, transformers, and control systems from moisture and dust, ensuring exceptional performance and lifespan.
Example: Designed to endure the challenging operational conditions, robust wind turbine electrical enclosures are crucial for sustained functionality.
Oil and Gas Industry:
In the tough environments of the oil and gas sector, metal enclosures play a pivotal role. They act as fortresses for electrical components on oil rigs and gas pipelines, especially in hazardous scenarios, ensuring robust protection.
Example: Explosion-proof enclosures are vital for housing hazardous electrical equipment, providing safety and compliance with stringent industry standards.

6. Medical Equipment
Medical Device Enclosures:
In the critical domain of medical equipment, metal enclosures are indispensable. They securely house complex electrical components, ensuring reliability and compliance with safety protocols, especially in high-risk settings like hospitals.
Example: Serving as protective casings for crucial devices such as electrical monitoring systems, patient monitors, and diagnostic equipment, these enclosures are key in healthcare environments.

Laboratory Equipment Enclosures:
In laboratories, where precision is paramount, metal enclosures shield the electrical components of scientific instruments. They guard vital tools like microscopes, analyzers, and testing equipment from contaminants, ensuring uninterrupted work and accuracy.
Example: These enclosures are critical to maintaining the integrity and functionality of medical diagnostic equipment and various scientific instruments, ensuring precise and reliable results.

 

Product Description

Service Offer	Prototype Manufacturing,CNC Machining,Sheet Metal Fabrication,Small Batch Customization
Service Features	Technological innovation, complex and difficult sample processing, fast quotation by dedicated personnel, fast processing speed,High precision, guaranteed quality, product confidentiality system, one-to-one service, high cost performance
Application Areas	Auto parts, automated robots, drones, medical equipment, mechanical hardware,Aerospace military industry, electronic equipment, lighting fixtures,3CDigital products, household appliances, mobile phones
Processing Technology	CNCProcessing, lathe processing,3DPrintSLA/SLS/FDM/SLM, Silicone lamination,Sheet metal forming, EDM, wire cutting
Process	1.Order plan customization2.Disassembly Programming3.Preparation4.CNCProcessing5.QCDetection 6.Surface treatment7.Total quality inspection8.Finished product shipment
Processing equipment	CNCMachining center,3DPrinter, CNC lathe, CNC engraving and milling machine, milling machine,Drilling machine, sandblasting machine
Processing Capabilities	every day1000
Drawing Format	3DDrawing format:IGS,STP,STEP,PRT,XT,STL(3DPrint a document) 2DDrawing format:DWG,DXF,PDF
Processing material	Metal: aluminum alloy, zinc alloy, magnesium alloy, titanium alloy, steel, copper, stainless steel, sheet metalplastic:ABS,PC,PE,POM,PP, Acrylic(PMMA), nylon, bakelite, silicone rubber
Surface treatment	Grinding, polishing, silk screen printing, electroplating,UV, oxidation, brushing, laser engraving, sandblasting, leather grain,Surface etching, encapsulation, transfer printing, hot stamping
Quality Control	1.Material quality inspection                                                                        2.Precision quality inspection                                                                   3.Appearance quality inspection                                                               4.Functional quality inspection                                                                  5.Structural quality inspection                                                                    6.Surface treatment quality inspection                                                           7.Packaging quality inspection
Testing equipment	Three-coordinate measuring machine,2.5 Dimension measuring instrument, inside micrometer, outside micrometer, electronic height gauge,Thread go and no-go gauges, external thread ring gauges, electronic calipers, pin gauges
Quality Inspection Process	1.Material procurement 2.Material Testing 3.Material storage 4.Order picking 5.CNCProcessing 6.QCInitial inspection 7.Surface treatment 8.QCTotal quality inspection 9.Finished product storage 10.Pack 11.Packaging inspection 12.Shipping
Project delivery	1-10sky(The actual construction period depends on the quantity and requirements of the products.)
Product Packaging	Inner packaging: foam, plastic, paper;Outer packing: hard thick carton, customized wooden box
Cooperation Process	1.Provide samples/drawing                                                                           2.Project quotation                                                                                      3.Confirm order                                                                                       4.Processing and production                                                                     5.Packing and delivery                                                                               6.confirm the receipt of goods
Payment Methods	1.Alipay guaranteed transactions/support37Payment by stages 2.Bank transfer method;                                                                                  3.Cash on delivery(Must be within the company's delivery range)                     4.Monthly Settlement30sky(You can apply after meeting the conditions)
Cargo Transportation	By default, SF Express is free shipping, and heavier items will be shipped by logistics

Detailed Photos

Sophisticated Sheet Metal Processes
Precision Cutting Techniques:
Shearing: This indispensable technique skillfully utilizes sharp blades to seamlessly divide large metal sheets, morphing them into smaller, more manageable pieces with remarkable efficiency and effortless precision.
Laser Cutting: By harnessing the unmatched power of a focused laser beam, this method guarantees exceptional accuracy, crafting intricate designs and precise shapes with unparalleled finesse and precision in the metal.
Waterjet Cutting: Employing a high-pressure blend of water and abrasives, this technique artfully slices through metal, ideal for heat-sensitive materials, ensuring their properties remain intact and undistorted.
Plasma Cutting: Emulating the finesse of laser cutting, this technique utilizes a fiery plasma arc to expertly cut through robust, thick metal sheets with remarkable ease and precision.
Expert Metal Bending:
Bending: Conducted with masterful precision, this process involves the deformation of metal sheets along a straight axis, utilizing press brakes, rollers, and state-of-the-art bending machinery to sculpt precise angles and curves with exceptional accuracy.
Innovative Stamping Solutions:
Harnessing a specialized die, this transformative process elegantly shapes or slices metal sheets into precise configurations, including techniques like punching, embossing, and coining. It's indispensable for crafting parts such as automotive body panels and appliance components.
Advanced Forming Techniques:
This dynamic shaping process molds metal sheets into a vast array of structures, from cylindrical to spherical forms. Techniques such as deep drawing, stretching, and spinning are employed to achieve the most effective and diverse formations.
Welding and Joining Excellence:
Welding: This critical process ensures a permanent bond between metal pieces using methods like MIG, TIG, and spot welding, fostering unmatched strength and resilience in sheet metal.
Riveting and clinching offer versatile alternatives for securely joining metal pieces without the need for welding, ensuring robust and adaptable solutions.
Exquisite Finishing Touches:
Following the forming processes, metal sheets undergo meticulous refinement through detailed procedures such as deburring, painting, and coating. Anodizing, powder coating, and galvanizing are employed to enhance visual appeal and deliver superior corrosion resistance, especially for outdoor and industrial applications.
Precise Punching Operations:
Punching: This adept technique efficiently creates holes in sheet metal using a punch press, essential for designing patterns or facilitating subsequent operations like securing fasteners or fittings.

Company Profile

Our Advantages

Precision: At Shenzhen Wandaan Precision Technology Co., Ltd., we are dedicated to the art of precision engineering. Every component we produce is a testament to our commitment to excellence, crafted meticulously to not only meet but surpass client expectations, redefining industry standards.
Innovation: We are passionate about innovation, eagerly integrating the latest technological advancements into our processes. This commitment ensures that our products remain at the forefront of technology, consistently offering cutting-edge solutions.
Integrity: With integrity as our cornerstone, we adhere to rigorous ethical standards across all facets of our operations. This dedication cultivates trust and solidifies enduring partnerships with our esteemed clientele.
Custom Manufacturing: Our bespoke manufacturing services are designed to provide customized solutions that are expertly crafted to align with your specific requirements and varying application needs, ensuring perfect fit and performance.
Prototyping: Leverage our state-of-the-art rapid prototyping services, which enable smooth product development and testing processes, significantly shortening your time to market.
Surface Finishing: Explore our extensive suite of surface finishing options, including techniques like polishing, anodizing, and plating. These options are tailored to not only enhance the visual appeal but also improve the functional attributes of each product.

Certifications

Packaging & Shipping

FAQ

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