High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications

Product Details
Customization: Available
Surface Treatment: Anodizing,Powder Coating,Sandblasting
Certification: RoHS, CE, REACH, GB, JIS, ASTM, TUV, ISO9001
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  • High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications
  • High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications
  • High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications
  • High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications
  • High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications
  • High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications
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  • Overview
  • PRODUCTION DESCRIPTION
  • Detailed Photos
  • PROCESSING SERVICE
  • Company Profile
  • Our Advantages
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
Busbar
Name
Precision Stamping Machining Parts
Materials
Aluminum/Stainless Steel/Alloy/Iron/Copper
Application
Utomotive/Aerospace/Medical Devices/Electronics
Tolerance
0.001-0.01mm
MOQ
1000 PCS
Standard
ISO/GB
Service
OEM ODM Customised
Color
Customized Color
Packaging
Carton Box
Drawing
Free Design
Keywords 1
Busbar
Keywords 2
Bus Bar
Keywords 3
Z Shaped Bus Bar
Keywords 4
Electrical Bus Bar
Keywords 5
Electrical Busbar
Transport Package
Casrbon
Specification
Customized
Trademark
Non/Customized
Origin
China
HS Code
8480419000
Production Capacity
50000000

Packaging & Delivery

Package Size
15.00cm * 5.00cm * 15.00cm
Package Gross Weight
2.000kg

Product Description

BusBar Connector : The busbar connector is an indispensable element in electrical systems, meticulously engineered to link multiple circuits within a power distribution network. Found extensively in power substations, electrical panels, and switchgear, these connectors are vital for flawless electricity distribution. Crafted from conductive materials like copper, aluminum, or brass, they form the central hub that guarantees electricity is directed efficiently throughout your system, ensuring peak performance and reliability.

Key Characteristics of Electrical BusBar Connector
Material:
Copper: Celebrated for its remarkable conductivity, copper stands as the premium choice for manufacturing busbars and connectors. Its utilization ensures minimal resistance, empowering the system to achieve unparalleled power distribution efficiency, making it a cornerstone in high-performance electrical systems.
Aluminum: Aluminum emerges as a flexible option, presenting a lighter, more budget-friendly alternative to copper, though with slightly lower conductivity. It becomes the material of choice for applications where weight reduction and cost-efficiency are paramount, securing its place in diverse scenarios with its unique advantages.
Brass: Esteemed for its exceptional corrosion resistance and unmatched durability, brass is the perfect choice in environments with high humidity or exposure to aggressive chemicals, ensuring the long-term dependability and steadfastness of busbars.
Shape and Size:
Engineered with precision, connectors are tailored to fit busbars of various sizes, available in configurations like flat, round, or hollow. This ensures a secure, low-resistance fit, which is vital for maintaining superior power transfer and system integrity.
Current Rating:
Busbar connectors are intricately designed to manage significant electrical currents. The current rating, influenced by elements such as thickness and material, ensures every connector adeptly supports the full electrical load, promoting seamless and continuous operation.
Voltage Rating:
Meeting a system's voltage needs is crucial, and the voltage rating of a connector is a fundamental aspect of its design, especially in high-voltage applications, to guarantee dependable performance in power distribution networks.
Mounting Type:
Bolted: Utilizing bolts and nuts, this leading mounting technique ensures the connector is securely affixed to the busbar, delivering a robust and steadfast connection.
Clamped: With advanced clamping mechanisms, these connectors facilitate straightforward installation and removal while maintaining a dependable electrical connection.
Soldered or Crimped: For select low-voltage applications, these techniques provide a trustworthy and enduring connection through soldering or crimping connectors to the busbars.
Insulation:
To prevent short circuits and minimize electric shock hazards, certain busbar connectors are designed with insulation, making them essential in settings that require protection of exposed live connections, ensuring safety and reliability.

PRODUCTION DESCRIPTION

High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications

Material Composition
Conductor: High-purity copper (≥99.9% Cu, TU1/TU2 grade): The essence of excellence, offering unmatched electrical conductivity and robustness.
Plating: Nickel layer (3-5 µm) for corrosion resistance: Ensures enduring protection against environmental factors, safeguarding the busbars for long-term use.
Insulation: Optional PVC/Silicone (0.2-0.5 mm thick, rated for 600V): Versatile options tailored to your needs, providing reliable insulation and safety.
Key Features
Vibration-Resistant: Perfectly suited for high-intensity environments like automotive and robotics sectors, delivering remarkable durability.
Short-Circuit Proof: Engineered insulation that prevents accidental contact, ensuring peace of mind with every application.
Customizable: Offers flexibility in length, insulation color, and type (UL94-V0 flame retardant available), catering to diverse specifications.

Copper Busbars are the Backbone of cutting-edge electrical systems, renowned for their unparalleled conductivity, extraordinary longevity, and exceptional anti-corrosive properties.

The Applications:

The Different Types BUSBar Connector Overview:

Electrical Busbar - Engineered as a superior conductive medium specifically for electricity conduction within switchboards, distribution boards, substations, or other electrical devices.
Copper Busbar - Busbars crafted from top-grade copper, renowned for their outstanding conductivity and dependable performance.
Aluminum Busbar - A more lightweight alternative to copper, providing excellent conductivity at a cost-effective rate.
Busbar Trunking System (BTS) - A flexible and modular system proficient in electricity distribution across buildings or industrial-scale environments, offering unparalleled versatility and reliability.
Busbar Joint - Delve into the heart of connectivity with our Busbar Joint, a crucial node where busbars unite with impeccable precision, fostering a seamless and unbroken journey of electrical power.
Busbar Insulation - Discover the pinnacle of protection with our specialized Busbar Insulation. Designed to safeguard busbars against electrical anomalies, it significantly boosts both safety and system reliability.
Busbar Current Rating - Revel in the assurance of our Busbar Current Rating, which defines the maximum energy capacity a busbar can effortlessly manage. This crucial parameter is key to preventing overheating, ensuring exceptional safety and efficiency.
Busbar Support - Introducing our robust Busbar Support structures, engineered to provide unwavering stability. These mounts ensure busbars are securely fixed within electrical panels, enhancing both safety and structural integrity.
Busbar Assembly - Experience precision with our Busbar Assembly-a symphony of busbars, supports, joints, and connections. Each component is meticulously crafted to form an efficient, high-performance electrical solution.
High Voltage Busbar - Uncover the epitome of engineering excellence with our High Voltage Busbar. Perfectly designed for robust electrical systems, these busbars deliver unmatched reliability, safety, and are tailored for the most challenging applications.
Low Voltage Busbar - Entrust your systems to our Low Voltage Busbar, engineered with precision to ensure maximum safety and unwavering reliability. Our expertise guarantees consistent performance in all low voltage applications.
Busbar Protection - Explore our comprehensive Busbar Protection suite, designed with precision to shield against electrical faults like short circuits. These proactive measures ensure lasting dependability and peace of mind.
Busbar System Design - Embark on your path to electrical excellence with our Busbar System Design. Each system is a masterpiece of engineering, tailored to create a highly efficient and secure network for superior electrical installations.
Busbar Distribution - Experience the strength of innovation with our Busbar Distribution system. Expertly engineered to deliver power seamlessly across components, it leverages the robust nature of our premium busbar solutions.
High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications

 

Detailed Photos

High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications
High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications

PROCESSING SERVICE


High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications

Company Profile

High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive ApplicationsHigh-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive ApplicationsHigh-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications

 

 

Our Advantages

Precision: At Shenzhen Wandaan Precision Technology Co., Ltd., our unwavering commitment to precision engineering ensures that every component we produce not only meets but consistently exceeds customer expectations. We maintain a relentless focus on quality and accuracy, guaranteeing unparalleled excellence and flawless results in every delivery.
Innovation: We stand at the cutting edge of technological advancements, continuously pushing the boundaries of innovation. Our dedication propels us to refine our processes and products, ensuring we lead in delivering groundbreaking solutions that propel us and our clients to the forefront in a rapidly evolving market.
Integrity: Integrity forms the bedrock of our values, as we adhere to the highest ethical standards. This commitment builds and nurtures trustful relationships with our clients. Our unwavering focus on honesty and transparency cultivates enduring partnerships that thrive despite the test of time.
Custom Manufacturing: We specialize in creating bespoke manufacturing solutions meticulously tailored to align with your specific needs and application requirements. Our customized approach ensures products that perfectly match your demands, delivering optimal performance and complete satisfaction.

Prototyping: Our state-of-the-art rapid prototyping capabilities allow you to accelerate the product development lifecycle. By enabling swift and precise testing, we empower you to launch innovative products to market faster than ever, securing a distinct competitive edge.
Surface Finishing: We provide a comprehensive range of surface finishing services, such as polishing, anodizing, and plating. These treatments significantly enhance both the aesthetics and functionality of our products, ensuring a sophisticated and professional appearance.

High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications

Certifications

High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications

Packaging & Shipping

High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications

FAQ

High-Quality Flexible Nickel-Plated Insulated Flat Busbars for Automotive Applications

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