| Customization: | Available |
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| Surface Treatment: | Anodizing,Powder Coating,Sandblasting |
| Certification: | RoHS, CE, REACH, GB, JIS, ASTM, TUV, ISO9001 |
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Bus Bar connector is an electrical component used to connect multiple electrical circuits in a power distribution system. It's commonly used in power substations, electrical panels, and switchgear to distribute electricity efficiently. The bus bar is essentially a conductive strip or bar, typically made of copper, aluminum, or brass, that serves as a central point for distributing electrical power.
Key Characteristics of Electrical Bus Bar Connectors
Material:
Copper: Copper is highly conductive and is the most commonly used material for bus bars and connectors. It ensures minimal electrical resistance and efficient power distribution.
Aluminum: Aluminum is lighter and more cost-effective than copper, but it is less conductive. It's used in situations where weight and cost savings are more important than high conductivity.
Brass: Brass is used for its corrosion resistance and durability, often in environments where high humidity or exposure to harsh chemicals may be present.
Shape and Size:
Bus bar connectors are designed to fit the size of the bus bars, which come in various shapes, including flat, round, or hollow. The connector needs to match the size of the bus bar and provide a solid, low-resistance connection.
Current Rating:
Bus bar connectors are designed to handle high electrical currents, and their current rating depends on the thickness and material of the bus bar as well as the connector itself. The connector must be able to safely carry the full electrical load of the circuits it connects.
Voltage Rating:
The connector must also be rated for the voltage that will be present in the system. Electrical bus bar connectors are usually designed for high-voltage applications in power distribution systems.
Mounting Type:
Bolted: This is the most common method of connecting bus bars. It involves using bolts and nuts to attach the connector securely to the bus bar.
Clamped: Some connectors use clamping mechanisms, which are simpler to install and remove but still provide a secure electrical connection.
Soldered or Crimped: In some low-voltage applications, the connectors may be soldered or crimped to the bus bars for a more permanent connection.
Insulation:
Some bus bar connectors are insulated to prevent short circuits and reduce the risk of electric shock. Insulated connectors are used in environments where exposed live connections must be protected.
Copper busbars are crucial components in electrical systems due to their high conductivity, durability, and resistance to corrosion.
The applications:
Power Distribution: Copper busbars are used in power distribution boards, switchgear, and electrical panels to connect various electrical components and facilitate the flow of electricity. They are ideal for high current handling in both industrial and residential settings.
Substations: In electrical substations, copper busbars are used to connect high-voltage equipment like transformers, circuit breakers, and switches. Their low resistance helps ensure minimal energy loss.
Renewable Energy Systems: In solar and wind power installations, copper busbars are often used to connect the solar panels or wind turbine systems to the grid or battery storage units, ensuring effective energy transmission.
HVAC Systems: Copper busbars are used in the electrical systems of heating, ventilation, and air conditioning systems, helping to manage power distribution in larger HVAC units.
Industrial Machinery: Large machines, motors, and transformers rely on copper busbars to conduct electricity within industrial plants. Their ability to carry high current loads with minimal voltage drop makes them ideal for heavy machinery.
Electric Vehicles (EVs): Copper busbars are also used in electric vehicles to connect the battery to the motor and other components, ensuring efficient power delivery.
Data Centers and Communication Systems: These busbars are employed in data centers and telecommunications equipment to maintain steady power supply and prevent overloads.
Construction and Infrastructure: In large-scale construction projects, copper busbars are often used for temporary power distribution to tools and equipment on-site.
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The Different Types BUSBar Connector Overview:
Electrical Busbar - A conductive material that conducts electricity within a switchboard, distribution board, substation, or other electrical apparatus.
Copper Busbar - Busbars made from copper, known for its excellent conductivity.
Aluminum Busbar - A lighter alternative to copper, offering good conductivity but at a lower cost.
Busbar Trunking System (BTS) - A modular and flexible system used for distributing electricity in buildings or large-scale industrial environments.
Busbar Joint - A connection point where busbars are joined together.
Busbar Insulation - Material used to insulate busbars, preventing electrical faults.
Busbar Current Rating - The maximum current a busbar can carry without overheating.
Busbar Support - Structures or supports that hold the busbars in place and secure them within electrical panels.
Busbar Assembly - The complete arrangement of busbars, supports, joints, and connections.
High Voltage Busbar - Busbars used in high voltage electrical systems.
Low Voltage Busbar - Busbars designed for use in low voltage circuits.
Busbar Protection - The safety measures implemented to protect busbars from faults, such as short circuits.
Busbar System Design - The engineering process of designing an efficient and safe busbar network for electrical installations.
Busbar Distribution - Refers to the system that distributes electrical power to various components using busbars.
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Material Standard
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Copper 11000/CU-ETP/T2,Aluminum 1100 1050 1060
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Resistance
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Low
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Copper Foil of Single Layer Thickness
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1-4mm or custom,Using high-quality 0.05-0.3mm thick copper foil
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Insulation Material
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PET Heat Shrink Sleeving
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Insulation Performance
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Great PET sleeve
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Flame Retardant/Fire Resistance
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UL94-V-0 or upon you request
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Surface Plating
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Welding nickel/tin/silver tabs on the surface is good
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Quality Management Standard
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ISO9001:2015; ROSH; SGS
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Material
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Copper/Aluminium
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Thickness
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1-4mm or custom
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Product features
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PET Heat Shrink sleeve PET Heat Shrink Sleeve, withstand voltage 1000V, also supports customization and inquiry.Suitable for soft
connection.The color is orange Dip PVC Dipping, generally used for hard row, suitable for various special-shaped products, commonly used orange Powder spraying Epoxy Coated, suitable for all kinds of special-shaped products, can reach UL94-V0 grade |
CAD Design: We have our own professional design team capable of providing clients with satisfactory 3D models and detailed engineering drawings. Of course, clients can also provide their own drawings to us for manufacturing.
CAM Programming: With our own manufacturing workshop, we generate cutting paths and process data that CNC machines can understand and execute, facilitating prototype design and production according to customer requirements.
Material Preparation: Our factory supports various materials including aluminum profiles and alloys, copper and brass alloys, iron, stainless steel, and special materials (e.g., tool steels).
CNC Programming: Our engineering design team and skilled equipment operators utilize professional CAM software to generate precise programs for CNC machines, controlling machining parameters such as cutting speed, feed rate, and depth.
Automated Processing: Our CNC machines operate automatically based on pre-set programs, performing cutting, drilling, milling, and other processes efficiently and accurately.
Quality Control: We have a dedicated quality management department that conducts real-time monitoring and inspection of our production processes, including dimensional measurements, surface quality checks, and inspections of raw materials and finished products, ensuring compliance with specifications.
Surface Treatment: Depending on requirements, finished products undergo surface treatments such as polishing, grinding, electroplating, and sandblasting to enhance their appearance and performance characteristics.
Assembly and Testing: Upon completion of manufacturing, our products undergo rigorous assembly and functional testing to ensure their integrity and performance.
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Supply industry
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Rail transit,New energy vehicles,Ships,Energy storage systems,Drone battery pack connection,etc
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Supply products
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Copper and aluminum bus bar
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Copper soft connection
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Aluminum soft connection
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Braided soft connection
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Charging pile bus bar
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High and low voltage soft connection
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Copper nickel bus bar
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Aluminum nickel bus bar
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Rail transit connection terminals
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Precision: Commitment to delivering precision-engineered components that meet or exceed customer expectations.
Innovation: Embracing technological advancements to continuously improve our processes and products.
Integrity: Upholding ethical standards in all business practices, fostering trust and long-term partnerships with our clients.
Custom Manufacturing: Tailored solutions to meet unique specifications and application requirements.
Prototyping: Rapid prototyping capabilities to facilitate product development and testing.
Surface Finishing: Comprehensive surface treatment options including polishing, anodizing, and plating to enhance aesthetics and functionality.
1.Q: Who Are We?
A: We are factory with ISO 9001,IATF 16949 quality certification system in place, We produce all our products in-house with SGS Rosh Reach certificated materials,so you can get better quality control and competitve price offering than others on the market.
We provide high-quality metal processing for international and domestic big brand manufacturers such as electrical appliances,electrical appliances and new energy vehicles etc
2.Q: What kind of service can you provide?
A: Our company (WANDA-AN Precision) can provide OEM sheet metal stamping and fabrication, CNC milling and turning,stamping die design and manufacturing service.
3.Q: What's kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
a. Detailed drawings (STEP, CAD, SOLID Works, PROE, DXF and PDF)
b. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, etc.)
c. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
d. Quantity (per order/ per month/ annual)
e. Any special demands or requirements, such as packing, labels, delivery, etc.
4.Q: What if I don't have the required drawings or docuemnt information above?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.
5.Q: What makes you different from others?
A:
a. We are an ISO 9001 and IATF 16949 certified manufacturer,Under these quality control system guideline as well as Our experienced technical personnel and skilled production operators,we can provide better quality products than others.
b.Fishish product quality inspection or Preshiment Inspection (PSI) reports available upon request.
c.Our quick manufacturing time and on-time delivery For Normal orders, we will promise to produce within 3 to 4 weeks.
d.24*7 customer service available,We will submit the quotation in 24 hours if getting detailed information during working days.As a factory and manufactuer, we have all the technicians to provide fastest response to all your technical inquiry.
6.Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.We can provide production sample for testing approval before or during the mass products
7.Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, ,we will refund the sample cost after you placed mass orders.
8.Q: Why there is tooling cost?
A: It's mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.
9.Q: What is your terms of payment?
A: Payment<=1000USD, 100% in advance.
Payment>=1000USD, 40% T/T in advance, balance before shipment.
10.Q: What's your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds immediately
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