Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices

Product Details
Customization: Available
Type: Explosion Proof Junction Box
Material: Stainless Steel
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  • Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices
  • Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices
  • Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices
  • Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices
  • Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices
  • Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Our Advantages
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
Junction Box
IP Rating
IP65
Certification
ISO, CCC, CQC, CE, RoHS
Name
Junction Box
Materials
Aluminum/Stainless Steel/Alloy
Applications
Utomotive/Aerospace/Medical Devices/Electronics
Surface Treatment
Anodizing,Powder Coating,Sandblasting
Tolerance
0.001-0.01mm
MOQ
1000 PCS
Lead Time (Days)
15 Days
Standard
ISO/GB
Service
OEM ODM Customised
Drawing
Free Design
Keywords 1
Sheet Metal Box
Keywords 2
Sheet Metal Manufacturers
Keywords 3
Sheet Metal Cutting
Keywords 4
Sheet Metal
Keywords 5
Sheet Metal Fabrication
Transport Package
Casrbon
Specification
Customized
Trademark
Non/Customized
Origin
China
HS Code
8480419000
Production Capacity
50000000

Packaging & Delivery

Package Size
15.00cm * 15.00cm * 8.00cm
Package Gross Weight
2.000kg

Product Description

Sheet Metal Bending
Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices

The Junction Box provides a robust enclosure designed to safeguard vital electrical connections,wiring,and terminals from external intrusions such as dust,moisture,and mechanical damage, ensuring longevity and reliability..These junction boxes are expertly crafted from high-quality sheet metal, employing advanced techniques like laser cutting,stamping,and precise bending.
Sheet Metal Bending Process
A meticulous process where force is applied to a metal sheet, allowing it to be shaped into the desired configuration.
This is typically achieved using a sophisticated press brake machine,which employs a punch and die system to create accurate bends.
Bending can be effectively performed on materials such as stainless steel,aluminum,galvanized steel,and various other alloys.

Material Selection
Mild Steel (MS):Renowned for its strength and cost-effectiveness,requires surface treatment to resist rust.
Stainless Steel (SS304/SS316):Exceptional corrosion resistance,perfect for outdoor applications and demanding industrial environments.
Aluminum:Notable for its lightweight and corrosion-resistant properties,ideal for electrical and aerospace sectors.
Galvanized Steel:Features a pre-coated layer for enhanced rust resistance,well-suited for environments with high moisture exposure.
Standard Sizes
Typically range from 100x100x50 mm to 400x400x200 mm,but can be tailored to custom dimensions for specific needs.
Includes essential mounting flanges or brackets to facilitate seamless installation.
Features & Components
Pre-cut Knockouts for convenient cable entry (available in round,square,or conduit-friendly shapes).
Lid equipped with hinges or screw fasteners for effortless maintenance access.
Gasket Sealing (IP65/IP66 Rated) delivers superior waterproof and dustproof protection.
Earth/Grounding Terminals ensure safe operation by preventing electrical hazards.

Product Description

Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices

Parameter Specification
Material Stainless Steel (SS304/SS316) / Galvanized Steel / Aluminum
Finish Powder Coated / Brushed / Electro-galvanized
Ingress Protection (IP Rating) IP65 / IP66 (Waterproof) / IP54 (General use)
Mounting Wall-Mounted / Floor-Mounted
Cover Type Hinged / Screw-On
Door Locking Quarter Turn Lock / Screw Cover / Key Lock
Gasket Type Neoprene / Silicone (for waterproof sealing)
Cable Entry Pre-punched Knockouts / Custom Drilled Holes
Certifications UL, CE, RoHS, ISO 9001
Standard Dimensions
(For reference; actual sizes can be customized.)
         
Model No. Width (mm) Height (mm) Depth (mm) Material Thickness(mm)
JB-200x200x100 200 200 100 1.5mm
JB-300x300x150 300 300 150 1.5mm / 2mm
JB-400x400x200 400 400 200 2mm
JB-500x500x250 500 500 250 2mm / 2.5mm
JB-600x600x300 600 600 300 2.5mm

Electrical & Environmental Ratings
Operating Temperature: Guaranteed to perform in diverse environments, it operates reliably from a frosty -40°C to a sizzling +80°C.
Dielectric Strength: Engineered to withstand rigorous conditions, it boasts a dielectric strength of 1000V AC for a full minute, ensuring safety and durability.
Grounding Option: Featuring a built-in, integrated grounding stud, this product ensures secure and efficient grounding.
Corrosion Resistance: Designed for longevity, it has been salt spray tested, making it ideal for harsh marine environments.
Load Capacity: Designed to support a substantial load, it can handle up to 50kg, depending on its size and material composition.

Applications of Sheet Metal Junction Boxes
Perfect for Electrical Wiring Enclosures, both in residential and industrial settings, ensuring organized and safe installations.
Ideal for Control Panels & Automation Boxes, providing robust protection and arrangement for intricate systems.
Outstanding for Outdoor & Marine Equipment Protection, safeguarding equipment against harsh environmental elements.
Seamlessly integrates into Data & Communication Networks, offering optimal protection and connectivity.
Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices

Detailed Photos

Fabrication Process
Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices
Step 1: Laser Cutting (Sheet Metal Cutting)

Employing either fiber or CO2 lasers, this process skillfully slices the metal sheet into a pristine, flat configuration, setting the stage for the junction box's creation.
Cuts include:
Outer Profile:This defines the precise and elegant shape of the junction box.
Cable Knockouts & Vent Holes:Pre-cut openings facilitate seamless wiring access, ensuring efficiency.
Mounting Holes:Designed for effortless installation on walls or poles.
Advantages: High precision,with clean, immaculate edges,and minimal material wastage, making it both efficient and eco-friendly.
Step 2: Stamping & Punching (Creating Knockouts & Embossing)

Utilizing stamping dies or CNC punching machines to expertly:
Craft knockout holes (ideal for conduit or cable glands).
Incorporate embossed labels or markings (such as grounding symbols,and electrical ratings).
Strengthen the panels by integrating reinforcement ribs, enhancing durability.
Advantages: Rapid processing times and consistent hole placement ensure reliability.
Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices
Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices
Step 3: Bending & Forming (Shaping the Box)

With precision, a press brake machine transforms the metal sheet into a robust 3D box structure.
Typical bends:
90° bends meticulously form the sides, ensuring structural integrity.
Tabs & Slots are used for precise alignment and seamless assembly.
Hinges & Brackets ensure the cover is securely fastened and easily accessible.
Considerations:
The bend radius must match material thickness to avert cracks, ensuring longevity.
The strategic order of bending promotes smooth assembly without any interference.
Step 4: Assembly & Fastening

Welding (Spot or TIG Welding):This fuses corners flawlessly, providing a seamless and polished finish.
Rivets or Screws:Employed if a detachable cover is desired, offering flexibility.
Gaskets & Seals:Ensure IP-rated waterproof protection, enhancing reliability in variable conditions.
Optional Add-ons:
Cable clamps,grounding terminals,and interior mounting plates add versatility and functionality.
Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices
Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices
Step 5: Surface Finishing (Protection & Aesthetics)

Powder Coating:Provides rust resistance,and is available in a variety of colors to suit aesthetic preferences.
Galvanizing:Drapes the product in a zinc coating, offering robust corrosion protection.
Anodizing (for Aluminum):Experience unparalleled durability and aesthetics with our Stainless Steel Sheet Metal Fabrication Junction Box, meticulously crafted to elevate both form and function.
Transform your junction box with our state-of-the-art Electroplating process, specifically designed for enhancing the resilience and gleam of Stainless Steel.:Optimize electrical performance with our advanced techniques that significantly enhance conductivity, ensuring peak efficiency and reliability.
Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices

Company Profile

Stainless Steel Sheet Metal Fabrication Junction Box for Medical DevicesStainless Steel Sheet Metal Fabrication Junction Box for Medical Devices

Our Advantages

Precision Engineering: We are committed to delivering precision-engineered components that consistently meet or surpass our valued customers' expectations.
Innovative Solutions: We embrace cutting-edge technological advancements to continuously enhance our processes and elevate our product offerings.
Integrity and Trust: We uphold the highest ethical standards in all our business dealings, fostering trust and building long-term partnerships with our esteemed clients.
Custom Manufacturing Expertise: We provide tailored solutions expertly designed to meet unique specifications and diverse application requirements.

Advanced Prototyping: Our rapid prototyping capabilities are designed to facilitate seamless product development and efficient testing.
Exquisite Surface Finishing: We offer comprehensive surface treatment options, including polishing, anodizing, and plating, to enhance both aesthetics and functionality of our products.

Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices

Certifications

Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices

Packaging & Shipping

Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices

FAQ

Stainless Steel Sheet Metal Fabrication Junction Box for Medical Devices

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