CNC Machining Part
CNC (Computer Numerical Control) machining is an extraordinary and transformative manufacturing process that leverages the exceptional capabilities of pre-programmed computer software. This advanced technology meticulously orchestrates the movement of machinery and tools, ensuring unmatched precision and seamless automation. Renowned for its unparalleled ability to craft intricate and complex parts, CNC machining is a beloved technology embraced across a diverse array of industries and applications, offering a revolution in manufacturing.
CNC machining stands as a cornerstone in the creation of high-precision components that are indispensable for the latest electronic devices. These meticulously crafted components are made from premium-grade metals like aluminum, brass, or steel, as well as resilient plastics, all of which demand the utmost standards of tight tolerances, flawless finishes, and intricate detailing. These are the hallmarks of contemporary electronic technology, where precision and quality are non-negotiable.
Advantages of Using CNC Machining:
High Precision: CNC machining stands as a beacon of innovation, celebrated for its ability to deliver extremely tight tolerances. This capability is indispensable, especially for electronic components that require a precise fit and assured functionality, ensuring reliability and excellence in every piece produced.
Repeatability: Once a design is meticulously programmed into the CNC system, it excels in flawlessly replicating the process. This guarantees the production of uniform parts with consistent, high-quality results, making it the ultimate solution for extensive production demands.
Flexibility:CNC machines are paragons of versatility, adeptly managing a vast spectrum of materials. This flexibility is crucial for designing a myriad of components that meet the ever-evolving needs of the electronics industry.
Complex Geometries: CNC machining empowers manufacturers to craft intricate and complex geometries, surmounting the limitations imposed by traditional manufacturing methods. This opens new horizons for creativity and innovation in design.
Surface Finish: With CNC machining, achieving a perfectly smooth surface finish is not just expected but guaranteed. This attribute not only elevates aesthetic appeal but also significantly contributes to the functional efficacy of electronic components, ensuring top-notch performance.
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Surface Finish
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Anodizing, Oxidation, Polishing, Plating, Silk Screen, Laser Engraving, Carbonization or Nitriding treatment, normalizing, Annealing, Quenching, Tempering.
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Material
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Steel, Aluminum, Brass, Copper, Titanium, POM, ABS, PMMA, PTFE, PEEK, PA, PVC, Wood.
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Quality Control
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All crucial dimensions will be 100% checked.
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Advantage
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High quality with reasonable price and fast delivery without any delay.
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Thread type
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NPT, BSPT, BSP(G),M, GHT, UN, NPSM, NPTF
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Tolerance
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+/- 0.01 mm to +/- 0.005 mm.
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Inspection Equipment
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Quadratic Element, Three-D Measuring Apparatus, Callipers, Altimeter, Guague, etc.
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Drawings Format
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IGS, X_T, STEP, DWG, PDF, PNG, JPG
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| Alloy Composition: |
Magnesium (Mg): 1.0-1.5%
Silicon (Si): 0.4-0.8%
Copper (Cu): 0.15-0.4%
Iron (Fe): ≤0.7%
Manganese (Mn): ≤0.15%
Chromium (Cr): ≤0.25% |
| Standard |
ASTM B221, ASTM D3960, MIL-STD-105 |
| Density |
2.70 g/cm³ |
| Melting Point |
582-652°C |
| Thermal Conductivity |
150 W/m·K |
| Electrical Conductivity |
34% IACS |
| Tensile Strength |
310 MPa (45,000 psi) |
| Yield Strength |
276 MPa (40,000 psi) |
| Elongation |
12-17% |
| Modulus of Elasticity |
68.9 GPa (10,000 ksi) |
| Hardness |
Brinell 95, Rockwell B 60 |
| Block Size |
100 mm x 100 mm x 50 mm
150 mm x 150 mm x 75 mm
200 mm x 200 mm x 100 mm |
| Tolerance |
Standard Tolerance: ±0.1 mm (depending on the machining process)
Fine Tolerance: ±0.05 mm (requires high-precision machining) |
1.Enclosures (Casings)
Function: These robust outer shells are meticulously designed to impeccably shield and safeguard delicate electronic components from external harm, enhancing the longevity and reliability of your devices.
Material: A versatile blend of aluminum, steel, plastic, or a combination thereof, expertly tailored to meet specific demands for durability, function, and aesthetic appeal.
Applications:A vital component in the realm of consumer electronics, these enclosures are extensively utilized in smartphones, computers, televisions, routers, and a wide array of other advanced devices.
Manufacturing:Harnessing cutting-edge CNC technology, these enclosures are crafted with precision-cut openings for ports, buttons, and screens, ensuring seamless integration and unparalleled connectivity.
2.Heat Sink
Function: Expertly engineered heat sinks play a pivotal role in channeling heat away from sensitive electronic components, such as CPU, GPU, and power supplies, thereby safeguarding their performance and extending their longevity for optimal use.
Material: Predominantly constructed from aluminum, renowned for its superior thermal conductivity and lightweight attributes, ensuring efficiency and ease of use.
Applications: Indispensable for the thermal management of computers, servers, gaming consoles, power supplies, and LED lighting solutions, offering reliable heat dissipation.
Manufacturing: CNC machines sculpt heat sinks into intricate geometries, optimizing surface area for maximum thermal dispersion and optimal performance.
3.Connectors and Terminals
Function: These connectors are crucial for establishing efficient electrical connections between device components, including power, data, and signal connectors, ensuring seamless device operation.
Material: Crafted from high-conductivity metals such as copper, brass, and gold-plated alloys to ensure reliable and efficient connectivity, even in demanding applications.
Applications: Pervasive across a variety of devices, including smartphones, computers, and televisions, these components are crucially important in industrial equipment.
Manufacturing: CNC precision technology is employed to produce finely tuned pins, sockets, and other connector components, meeting the highest standards of exactitude and performance.
4.Mounting Brackets and Frames
Function: Designed to securely anchor electronic components within device housings, these brackets ensure stability and optimal performance in operation.
Material: Manufactured from robust metals like steel or aluminum, sometimes incorporating plastic or composite materials for enhanced flexibility and durability.
Applications: Essential in the construction of circuit boards, mobile devices, televisions, and even medical equipment, providing reliable support and protection.
Manufacturing: Harnessing the power of advanced CNC technology, our mounting brackets are meticulously cut and shaped to seamlessly fit delicate electronic components with unparalleled precision and exactitude.
5.Button/Control Mechanisms
Function: Our buttons, switches, and dials are engineered to deliver an intuitive user input experience, ensuring smooth operation and responsiveness.
Material: Crafted from top-grade materials such as premium plastic, metal, or rubber, these components offer superior tactile feedback, enhancing user interaction.
Applications: Designed to elevate the functionality of diverse devices, our components are ideal for smartphones, remote controls, household appliances, and dynamic gaming controllers.
Manufacturing: Through sophisticated CNC machining, each button part is finely crafted, with intricate drilling for keyholes and detailed engraving for symbols and labels, ensuring precision and quality.
6.PCB (Printed Circuit Board) Holders/Frames
Function: Our expertly designed structures provide unparalleled support, securely holding the PCB within electronic devices and ensuring stability during installation.
Material: Predominantly constructed from high-quality plastics, with select high-performance PCBs featuring metal frames for increased grounding and support.
Applications: Perfectly suited for integration into laptops, mobile phones, routers, printers, and a wide array of electronic devices, enhancing their performance and durability.
Manufacturing: Utilizing precision CNC machining, our frames are crafted with meticulous attention to detail, ensuring a seamless fit for the PCB and optimal performance.
7.Micro and Nano Components
Function: These delicate, intricately crafted components are designed for specialized applications in cutting-edge microelectronics and innovative wearable devices, ensuring peak performance.
Material: Our components are composed of advanced alloys, ceramics, and polymers, chosen for their optimal performance in demanding applications.
Applications: Essential for the precision required in medical devices like pacemakers, as well as sensors and high-performance microchips, our components deliver unmatched reliability and functionality.
Manufacturing: Precision CNC machining plays a pivotal role in micro-machining parts, enabling the achievement of extremely tight tolerances and the creation of fine holes and slots for superior efficiency.
8.Connectors for Cables and Wiring
Function: Our precision CNC-machined parts ensure reliable connectivity, seamlessly linking cables and wires to devices and components for optimum performance.
Material: Manufactured from superior metals like copper and brass, with gold-plating options to guarantee optimal conductivity and longevity.
Applications: Ideally designed for integration into computer peripherals, networking devices, televisions, and industrial automation systems, providing exceptional reliability and connection quality.
Manufacturing: Harnessing the power of advanced CNC milling, turning, and drilling, these connectors are crafted with exceptional precision. Each piece, equipped with multiple pins or ports, is designed to ensure reliability and exactitude.
9.Buttons and Knobs for User Interfaces
Function: Our expertly crafted components are designed for unparalleled tactile control in consumer electronics, significantly enhancing the user's interactive experience.
Material: Meticulously constructed from high-grade plastic, aluminum, or stainless steel, our designs promise both durability and style.
Applications: At the forefront of technological innovation, our precision-engineered components are pivotal for cutting-edge audio equipment, state-of-the-art televisions, high-performance microwave ovens, and a diverse range of other household appliances.
Manufacturing: Through the marvel of CNC precision, we craft ergonomically superior buttons and knobs, available with intricate engravings for seamless labeling and unrivaled user interface.
10.Housings for Electronic Components
Function: Our premium housings act as protective sanctuaries for delicate electronic components, ensuring the safety of critical circuit boards, precision sensors, and microchips.
Material: Expertly crafted from premium plastics, lightweight aluminum, and other advanced materials, they offer strength without compromising on weight.
Applications: Perfectly tailored for the vibrant world of mobile devices, breakthrough consumer electronics, innovative drones, and pioneering robotic technologies.
Manufacturing: With the precision of CNC engineering, we meticulously craft slots, cavities, and openings to ensure seamless connector integration and superior heat dissipation.
11.RF (Radio Frequency) Components
Function: Ingeniously designed components expertly manage the flow of radio-frequency signals, including antennas, signal filters, and adapters, each tailored for optimal performance.
Material: Crafted with precision from top-tier metals like copper and brass, alongside specialized alloys, to enhance signal transmission efficiency.
Applications: Ideal for augmenting communication devices, pioneering wireless routers, GPS systems, and a vast array of wireless-enabled technologies.
Manufacturing: Our CNC precision guarantees that each RF component meets strict tolerances, ensuring both effective and reliable functionality.
12.Switch Housing and Assemblies
Function: Beautifully designed exterior casings form robust housings for a variety of electrical switches, crucial to countless electronic devices.
Material: Crafted from resilient plastics, versatile aluminum, or robust steel, tailored to meet diverse application requirements.
Applications: Seamlessly integrates into smartphones, high-tech consumer electronics, automotive controls, and essential appliances, ensuring unparalleled connectivity and performance across a multitude of platforms.
Manufacturing: Through CNC machining, each switch housing is skillfully fabricated with precision cutouts, intricate grooves, and precisely engineered channels to accommodate internal components, ensuring flawless integration and functionality.
13.Optical Components (Lenses, Mirrors, and Housings)
Function: Meticulously engineered parts for optical systems, these components significantly enhance functionality, ensuring superior performance in cameras, sensors, and advanced vision technologies.
Material: Featuring high-grade glass, crystal-clear acrylic, or optical-grade plastics, these materials guarantee superior clarity and performance in all optical applications.
Applications: A vital component in digital cameras, security systems, smartphones, and any device demanding exceptional image capture or processing capabilities.
Manufacturing: Our cutting-edge CNC machines expertly create intricate lens housings and finely tuned optical components, including mirrors and laser assemblies, achieving unmatched precision and superior performance.
14.Cooling Fans and Fan Mounts
Function: These indispensable components are crucial to cooling systems in electronic devices, expertly managing heat to ensure optimal device performance and longevity.
Material: Fans are crafted from high-quality plastics or aluminum, while mounts are offered in durable plastic, aluminum, or steel to meet diverse operational demands.
Applications: Designed for use in computers, power supplies, servers, and any heat-emitting devices, these cooling solutions deliver unparalleled reliability and efficiency.
Manufacturing: Precision CNC machining is employed to craft fan blades, housings, and mounts with meticulous attention to detail, each tailored to exact specifications to ensure optimal airflow and superior performance.
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