Versatile Flexible Copper Busbar for Automotive and Aerospace Applications

Product Details
Customization: Available
Surface Treatment: Anodizing,Powder Coating,Sandblasting
Certification: RoHS, CE, REACH, GB, JIS, ASTM, TUV, ISO9001
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  • Versatile Flexible Copper Busbar for Automotive and Aerospace Applications
  • Versatile Flexible Copper Busbar for Automotive and Aerospace Applications
  • Versatile Flexible Copper Busbar for Automotive and Aerospace Applications
  • Versatile Flexible Copper Busbar for Automotive and Aerospace Applications
  • Versatile Flexible Copper Busbar for Automotive and Aerospace Applications
  • Versatile Flexible Copper Busbar for Automotive and Aerospace Applications
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  • Overview
  • PRODUCTION DESCRIPTION
  • Detailed Photos
  • PROCESSING SERVICE
  • Company Profile
  • Our Advantages
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
Busbars Connector
Name
Insulated Busbar
Materials
Cooper,Brass
Application
Utomotive/Aerospace/Medical Devices/Electronics
Tolerance
0.001-0.01mm
MOQ
1000 PCS
Standard
ISO/GB
Service
OEM ODM Customised
Color
Customized Color
Packaging
Carton Box
Drawing
Free Design
Keywords 1
Busbar
Keywords 2
Insulated Busbar
Keywords 3
Busbar Connector
Keywords 4
Tin Plated Busbar
Keywords 5
Copper Busbar
Transport Package
Casrbon
Specification
Customized
Trademark
Non/Customized
Origin
China
HS Code
8480419000
Production Capacity
50000000

Packaging & Delivery

Package Size
15.00cm * 15.00cm * 15.00cm
Package Gross Weight
1.500kg

Product Description

 

BusBar Connector :Embark on a journey through the fascinating world of the busbar connector-an engineering marvel in the realm of electrical systems. Skillfully designed to connect multiple circuits within sophisticated power distribution networks, these connectors are the unsung champions of electricity management. Whether integrated within power substations, advanced electrical panels, or state-of-the-art switchgear, they serve as the pivotal axis of flawless electricity distribution. Crafted from materials of exceptional conductivity, such as copper, aluminum, or brass, they are the indispensable core that ensures electricity traverses your system with unparalleled efficiency and reliability.

Key Characteristics of Electrical BusBar Connector
Material:
Copper: Copper stands unrivaled in its conductivity, making it the premier choice for manufacturing bus bars and connectors. Its application in these components guarantees minimal electrical resistance, enabling a system to achieve remarkable power distribution efficiency, thus setting the stage for optimal operational performance.
Aluminum: A favored alternative, aluminum offers a blend of lightness and cost-efficiency that outshines copper, albeit with a slight concession on conductivity. This material is ideal in scenarios where weight reduction and economic advantage take precedence over conductivity, playing a vital role in a multitude of installations.
Brass: Known for its remarkable resistance to corrosion and superior durability, brass is favored in environments with high humidity or chemical exposure, ensuring the consistent reliability and longevity of bus bars.
Shape and Size:
Crafted with precision, connectors are engineered to seamlessly fit bus bars of various dimensions, available in designs such as flat, round, or hollow. This meticulous engineering ensures a secure, low-resistance fit, vital for maintaining maximum power transfer efficiency.
Current Rating:
Ingeniously crafted, bus bar connectors are designed to handle significant electrical currents. The thoughtfully determined current rating, influenced by thickness and material composition, ensures each connector safely supports the full electrical load, fostering uninterrupted and efficient operation.
Voltage Rating:
Ensuring the connector's alignment with system voltage requirements is essential. The voltage rating is a crucial design element, especially in high-voltage contexts, guaranteeing consistent and reliable performance throughout power distribution frameworks.
Mounting Type:
Bolted: This prevalent mounting method employs bolts and nuts to secure a robust and reliable connection between the connector and the bus bar.
Clamped: Featuring innovative clamping technology, these connectors allow for straightforward installation and removal while sustaining a dependable electrical connection.
Soldered or Crimped: For specific low-voltage settings, these techniques provide a dependable and lasting connection by soldering or crimping connectors to the bus bars.
Insulation:
To prevent short circuits and enhance safety against electric shock, certain bus bar connectors are equipped with insulation, making them essential in environments where safeguarding exposed live connections is critical.

PRODUCTION DESCRIPTION

Versatile Flexible Copper Busbar for Automotive and Aerospace Applications

Material Composition
Conductor: Expertly crafted from ultra-high-purity electrolytic copper (TU1/TU2, ≥99.9% Cu), these conductors ensure unbeatable electrical performance. Designed to offer steadfast reliability, they are the epitome of efficiency for a broad spectrum of applications.
Plating: Our connectors boast a robust nickel layer (3-5 µm) that guarantees extreme durability. With exceptional resistance to oxidation, they are perfectly suited for the most challenging environments.
Insulation: Select from high-grade silicone/PVC sleeves (0.3-1.0 mm thick, rated up to 1kV) to match various electrical requirements, promising safety and superior performance.
Key Features
Vibration-Resistant: Engineered for the automotive and robotics industries, these connectors excel in durability. They counteract vibrations to ensure performance stability and extended lifespan.
Short-Circuit Proof: Our state-of-the-art insulation design minimizes accidental contact risks, enhancing safety for essential applications.
Customizable: Modify your busbars with variable lengths and a selection of insulation colors/types, including UL94-V0 flame retardant options, to fulfill specific requirements and aesthetic preferences.

Copper Busbars are leaders in modern electrical systems, revered for their superb conductivity, remarkable durability, and excellent corrosion resistance.

The Applications:

The Different Types BUSBar Connector Overview:

Electrical Busbar - These busbars, designed as superior conduits for electricity conduction, are indispensable in switchboards, distribution boards, and substations, ensuring efficient power flow within electrical frameworks.
Copper Busbar - Constructed from premium copper, these busbars are renowned for their exceptional conductivity and reliable performance, making them the preferred choice for critical applications.
Aluminum Busbar - This lightweight, cost-effective alternative to copper provides excellent conductivity at a reduced expense.
Busbar Trunking System (BTS) - Experience unparalleled versatility and boundless modularity with our state-of-the-art solution for seamless electricity distribution across diverse building and industrial environments. Boasting unmatched flexibility and unwavering reliability, this innovative solution ensures seamless integration into a vast array of infrastructures, making it the quintessential choice for contemporary electricity requirements.
Busbar Joint - At the very heart of seamless connectivity, our busbars act as essential junctions, facilitating a smooth, continuous, and uninterrupted flow of electricity. They deliver impeccable performance and steadfast reliability, solidifying their status as vital components within your electrical configuration, ensuring your system operates at optimal efficiency.
Busbar Insulation - Our specialized insulation provides comprehensive protection for busbars against potential electrical faults. This robust and trustworthy shield significantly enhances safety and operational reliability, safeguarding your operations to deliver unparalleled peace of mind in every application, no matter how demanding the environment.
Busbar Current Rating - Discover the extraordinary capabilities of our expertly designed busbars, adept at handling maximum current levels with absolute safety, thereby eliminating any risk of overheating. This ensures optimal safety and peak performance for your entire system, guaranteeing reliable and consistent electrical efficiency.
Busbar Support - Precision-engineered for unrivaled excellence, our robust structures and mounts provide secure anchorage for busbars within electrical panels. They assure steadfast stability and superior safety across all operational conditions, reinforcing confidence in the structural integrity of your system.
Busbar Assembly - Experience cutting-edge efficiency with our comprehensive busbar assembly. Featuring meticulously engineered supports, precise joints, and dependable connections, it ensures maximum efficiency and seamless system integration, significantly enhancing the performance of your entire electrical infrastructure.
High Voltage Busbar - Our high voltage busbars epitomize precision and reliability. Expertly crafted to meet the rigorous demands of high voltage systems, they deliver unmatched safety and exceptional performance in the most critical applications, ensuring superior results with unwavering consistency.
Low Voltage Busbar - Our low voltage busbars set the industry benchmark for safety and reliability. Meticulously engineered, they ensure secure and dependable performance, offering trustworthy solutions for all your low voltage applications, bolstering your system's integrity with every use.
Busbar Protection - Discover our extensive range of meticulously crafted safety measures, designed to protect busbars from potential faults such as short circuits. These proactive precautions ensure lasting reliability, providing peace of mind for long-term operations while safeguarding your investment.
Busbar System Design - Embark on a transformative journey towards electrical excellence with our meticulously engineered busbar systems. Each design is tailored to create an efficient and secure network, perfectly optimized for superior electrical installations, elevating your system to new heights of performance and innovation.
Busbar Distribution - Our cutting-edge busbar distribution system is precision-engineered to deliver electrical power flawlessly across various components. Experience the superior strength and reliability of our top-tier solutions, crafted to meet the highest standards in electrical distribution excellence, ensuring ultimate satisfaction and performance.
Versatile Flexible Copper Busbar for Automotive and Aerospace Applications

 

Detailed Photos

Versatile Flexible Copper Busbar for Automotive and Aerospace Applications
Versatile Flexible Copper Busbar for Automotive and Aerospace Applications

PROCESSING SERVICE


Versatile Flexible Copper Busbar for Automotive and Aerospace Applications

Company Profile

Versatile Flexible Copper Busbar for Automotive and Aerospace ApplicationsVersatile Flexible Copper Busbar for Automotive and Aerospace ApplicationsVersatile Flexible Copper Busbar for Automotive and Aerospace Applications

 

 

Our Advantages

Precision Beyond Compare: At Shenzhen Wandaan Precision Technology Co., Ltd., we are renowned for our unwavering dedication to the art and science of precision engineering, which serves as the foundation of our esteemed operations. We do not just meet customer expectations; we consistently transcend them with our meticulously crafted components. Every product we deliver is a testament to our steadfast commitment to superior quality and unrivaled precision, promising unrivaled excellence and flawless results in every detail.
Innovative Trailblazers: As pioneers at the forefront of technological advancements, we are dedicated to continuously pushing the boundaries of innovation. Our commitment to pioneering solutions drives us to perpetually refine our processes and products. By doing so, we ensure our leadership position in a dynamic and ever-evolving market, guaranteeing that we and our clients remain at the cutting edge of industry trends and developments.
Unwavering Ethical Integrity: Integrity serves as the bedrock of our corporate ethos. We are committed to upholding the highest ethical standards, fostering trustworthy relationships with our esteemed clients. Through our steadfast focus on honesty and transparency, we build enduring partnerships that withstand the test of time and challenges, ensuring mutual growth and success.
Precision Custom Manufacturing Solutions: We excel in delivering bespoke manufacturing solutions, crafted with meticulous attention to detail to meet your unique needs and application demands. Our expertly tailored approach ensures that our products align seamlessly with your specifications, offering unmatched performance and complete satisfaction, thereby elevating your success.

Cutting-Edge Prototyping Excellence: Our advanced and state-of-the-art rapid prototyping capabilities empower you to significantly accelerate your product development cycle. By facilitating swift and precise testing, we enable you to introduce groundbreaking products to the market faster than ever before, ensuring you maintain a competitive edge in the ever-evolving landscape.
All-Encompassing Surface Finishing: Experience a comprehensive array of premier surface finishing services, including expert polishing, anodizing, and plating. These meticulous treatments not only significantly enhance the aesthetic appeal but also elevate the functionality of our products, endowing them with a sophisticated and professional finish that exudes excellence.

Versatile Flexible Copper Busbar for Automotive and Aerospace Applications

Certifications

Versatile Flexible Copper Busbar for Automotive and Aerospace Applications

Packaging & Shipping

Versatile Flexible Copper Busbar for Automotive and Aerospace Applications

FAQ

Versatile Flexible Copper Busbar for Automotive and Aerospace Applications

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