Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure

Product Details
Customization: Available
Type: Explosion Proof Junction Box
Material: Stainless Steel
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  • Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure
  • Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure
  • Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure
  • Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure
  • Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure
  • Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure
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  • Overview
  • PRODUCTION DESCRIPTION
  • Detailed Photos
  • Company Profile
  • Our Advantages
  • OUR PARTNERS
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
Electrical Metal Junction Box Enclosure
IP Rating
IP65
Certification
ISO, GB
Name
Electrical Metal Junction Box Enclosure
Materials
Aluminum/Stainless Steel/Alloy/Iron/Copper
Application
Utomotive/Aerospace/Medical Devices/Electronics
Surface Treatment
Anodizing, Powder Coating, Sandblasting
Tolerance
0.001-0.01mm
MOQ
1000 PCS
Lead Time (Days)
15 Days
Standard
ISO/GB
Service
OEM ODM Customised
Color
Customized Color
Packaging
Carton Box
Drawing
Free Design
Keywords 1
Deep Drawn Stamping Parts
Keywords 2
Stamping Parts
Keywords 3
Metal Parts Manufacturers
Transport Package
Carton/Pallet
Specification
Customized
Trademark
Non/Customized
Origin
China
HS Code
8480419000
Production Capacity
50000000

Packaging & Delivery

Package Size
8.00cm * 15.00cm * 5.00cm
Package Gross Weight
0.500kg

Product Description

SHEET METAL BENDING METAL ENCLOSURE
Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure

Metal electrical box enclosures are protective casings designed to house electrical components and ensure safety and proper functioning. These enclosures are made from various metals such as steel, aluminum, and stainless steel, and they serve a variety of applications across different industries.

1. Industrial Applications
Control Panels:
Metal electrical enclosures are widely used to house industrial control panels and electrical systems in factories, plants, and manufacturing environments. They protect sensitive electrical components from dust, moisture, and physical damage while ensuring electrical safety.
Example: PLC (Programmable Logic Controller) enclosures used in automation systems.
Distribution Panels:
These enclosures are used to house electrical distribution panels that distribute electricity to various machines and equipment in industrial settings.
Example: Enclosures for electrical power distribution boards in factories.
Machine Control Enclosures:
Metal enclosures protect the wiring and control components of machine control systems, preventing accidental damage and ensuring safety.
Example: Enclosures used in robotics or CNC machinery.
2. Commercial and Residential Applications
Electrical Junction Boxes:
Used to protect wiring connections and junctions in both residential and commercial buildings. These enclosures help prevent electrical fires and protect against short circuits.
Example: Junction boxes for connecting wires in walls or ceilings of buildings.
Outdoor Electrical Enclosures:
For outdoor or exposed installations, these enclosures provide a protective barrier for electrical components such as lighting circuits, power outlets, and fuse boxes.
Example: Electrical boxes installed outside homes or offices for outdoor lighting or landscaping projects.
 
Meter Boxes:
Used for housing electricity meters, ensuring that they are safely housed and easily accessible for maintenance and readings.
Example: Smart meter enclosures in residential buildings.
3. Telecommunication and Data Center Applications
Telecom Equipment Enclosures:Metal enclosures are used in telecommunication systems to protect electrical equipment such as routers, switches, and circuit boards from external damage.Example: Enclosures for cell towers, communication relay stations, and telecom cabinets.
Server Rack Enclosures:Metal enclosures designed for housing servers, data storage systems, and other IT equipment in data centers or server rooms.
Example: Rack-mounted server enclosures for managing network infrastructure.
Power Supply Enclosures:Enclosures used to house power supplies, UPS (uninterruptible power supplies), and related components in telecommunications and data center facilities.Example: Power supply units in data center electrical enclosures.
4. Automotive and Transportation Applications
Vehicle Electrical Systems:Metal electrical enclosures are used to protect the electrical systems in cars, trucks, electric vehicles (EVs), and other transportation systems from heat, moisture, and vibration.
Example: Battery management system (BMS) enclosures in electric vehicles.
Railway and Aircraft Systems:Enclosures protect electrical control systems in railway or aerospace applications, where environmental conditions like temperature and humidity can be extreme.
Example: Electrical enclosures in aircraft navigation systems or train control systems.
5. Energy and Utilities
Solar Power Systems:
Metal enclosures house inverters, charge controllers, and other electrical components of solar power systems, offering protection against weather elements and ensuring safety.
Example: Enclosures used in solar power inverter stations.
Wind Energy Systems:In wind turbine systems, enclosures are used to protect sensitive electrical components such as generators, transformers, and control systems from environmental factors like moisture and dust.
Example: Wind turbine electrical enclosures
Oil and Gas Industry:
Metal enclosures are used to safeguard electrical components in hazardous environments such as oil rigs, gas pipelines, and other energy production sites.
Example: Explosion-proof enclosures for hazardous electrical equipment.
6. Medical Equipment
Medical Device Enclosures:
Metal enclosures are used in medical equipment to house sensitive electrical components, ensuring safety and reliability, especially in high-risk environments like hospitals.
Example: Enclosures for electrical monitoring devices, patient monitoring systems, and diagnostic equipment.
Laboratory Equipment Enclosures:
In laboratory settings, metal enclosures protect electrical components of various scientific instruments like microscopes, analyzers, and test equipment.
Example: Enclosures for medical diagnostic equipment or scientific instruments
7. Marine and Offshore Applications
Marine Electrical Enclosures:
In marine environments, electrical enclosures protect components from saltwater corrosion, humidity, and extreme temperatures. These are used in both recreational and commercial vessels.
Example: Electrical enclosures for marine navigation systems.
Offshore Oil and Gas:
Used in offshore platforms and rigs to protect electrical systems from the harsh conditions in maritime environments.
Example: Explosion-proof enclosures for offshore oil rig electrical equipment.
8. Safety and Hazardous Locations
Explosion-Proof Enclosures:
Designed for environments where there is a risk of explosion (due to flammable gases or dust), these enclosures house electrical equipment in a way that prevents sparks or heat from igniting the surroundings.
Example: Explosion-proof junction boxes for oil refineries or chemical plants.
Corrosion-Resistant Enclosures:
In highly corrosive environments (such as chemical plants or coastal areas), enclosures made from corrosion-resistant metals like stainless steel provide long-term durability.
Example: Stainless steel enclosures for chemical processing equipment.
9. Food and Beverage Industry
Food Processing Equipment Enclosures:
Metal electrical boxes are used to house control systems and electrical components in food processing plants while maintaining hygiene standards and protecting against contaminants.
Example: Enclosures for conveyor systems or automated production lines in food factories.
Refrigeration and HVAC Enclosures:
These enclosures are used in refrigeration units and HVAC systems to protect electrical components from temperature extremes and moisture.
Example: Enclosures for cooling units or ventilation systems.

PRODUCTION DESCRIPTION

Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure

Service Offer Prototype Manufacturing,CNC Machining,Sheet Metal Fabrication,Small Batch Customization
Service Features Technological innovation, complex and difficult sample processing, fast quotation by dedicated personnel, fast processing speed,High precision, guaranteed quality, product confidentiality system, one-to-one service, high cost performance
Application Areas Auto parts, automated robots, drones, medical equipment, mechanical hardware,Aerospace military industry, electronic equipment, lighting fixtures,3CDigital products, household appliances, mobile phones
Processing Technology CNCProcessing, lathe processing,3DPrintSLA/SLS/FDM/SLM, Silicone lamination,Sheet metal forming, EDM, wire cutting
Process 1.Order plan customization2.Disassembly Programming3.Preparation4.CNCProcessing5.QCDetection 6.Surface treatment7.Total quality inspection8.Finished product shipment
Processing equipment CNCMachining center,3DPrinter, CNC lathe, CNC engraving and milling machine, milling machine,Drilling machine, sandblasting machine
Processing Capabilities every day1000
Drawing Format 3DDrawing format:IGS,STP,STEP,PRT,XT,STL(3DPrint a document) 2DDrawing format:DWG,DXF,PDF
Processing material Metal: aluminum alloy, zinc alloy, magnesium alloy, titanium alloy, steel, copper, stainless steel, sheet metalplastic:ABS,PC,PE,POM,PP, Acrylic(PMMA), nylon, bakelite, silicone rubber
Surface treatment Grinding, polishing, silk screen printing, electroplating,UV, oxidation, brushing, laser engraving, sandblasting, leather grain,Surface etching, encapsulation, transfer printing, hot stamping
Quality Control 1.Material quality inspection                                                                       
2.Precision quality inspection                                                                  
3.Appearance quality inspection                                                              
4.Functional quality inspection                                                                 
5.Structural quality inspection                                                                   
6.Surface treatment quality inspection                                                          
7.Packaging quality inspection
Testing equipment Three-coordinate measuring machine,2.5 Dimension measuring instrument, inside micrometer, outside micrometer, electronic height gauge,Thread go and no-go gauges, external thread ring gauges, electronic calipers, pin gauges
Quality Inspection Process 1.Material procurement2.Material Testing 3.Material storage4.Order picking5.CNCProcessing6.QCInitial inspection 7.Surface treatment8.QCTotal quality inspection9.Finished product storage10.Pack 11.Packaging inspection12.Shipping
Project delivery 1-10sky(The actual construction period depends on the quantity and requirements of the products.)
Product Packaging Inner packaging: foam, plastic, paper;Outer packing: hard thick carton, customized wooden box
Cooperation Process 1.Provide samples/drawing                                                                          
2.Project quotation                                                                                     
3.Confirm order                                                                                      
4.Processing and production                                                                    
5.Packing and delivery                                                                              
6.confirm the receipt of goods
Payment Methods 1.Alipay guaranteed transactions/support37Payment by stages
2.Bank transfer method;                                                                                
3.Cash on delivery(Must be within the company's delivery range)                    
4.Monthly Settlement30sky(You can apply after meeting the conditions)
Cargo Transportation By default, SF Express is free shipping, and heavier items will be shipped by logistics

Detailed Photos

Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure
Step 1: Laser Cutting (Sheet Metal Cutting)

Uses fiber or CO2 Laser to cut the metal sheet into a flat layout.
Cuts include:
Outer Profile:Defines the junction box shape.
Cable Knockouts & Vent Holes:Pre-cut for easy wiring access.
Mounting Holes:For wall or pole installation.
Advantages: High precision,clean edges,and minimal material wastage.
Step 2: Stamping & Punching (Creating Knockouts & Embossing)

Uses stamping dies or CNC punching machines to:
Make knockout holes (for conduit or cable glands).
Add embossed labels or markings (grounding symbols,electrical ratings).
Strengthen panels by adding reinforcement ribs.
Advantages: Faster processing and uniform hole placement.
Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure
Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure
Step 3: Bending & Forming (Shaping the Box)

A press brake machine bends the metal sheet into a 3D box structure.
Typical bends:
90°bends to form the sides.
Tabs & Slots for alignment and assembly.
Hinges & Brackets for securing the cover.
Considerations:
Bend radius must match material thickness to avoid cracks.
Order of bending ensures smooth assembly without interference.
Step 4: Assembly & Fastening

Welding (Spot or TIG Welding):Fuses corners for a seamless finish.
Rivets or Screws:Used if a detachable cover is required.
Gaskets & Seals:Provide IP-rated waterproof protection.
Optional Add-ons:
Cable clamps,grounding terminals,interior mounting plates.
Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure
Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure
Step 5: Surface Finishing (Protection & Aesthetics)

Powder Coating:Rust resistance,available in different colors.
Galvanizing:Zinc coating for corrosion protection.
Anodizing (for Aluminum):Enhances durability and appearance.
Electroplating (for Stainless Steel):Improves electrical conductivity.
 

Company Profile

Custom Stamping Punching Bending Machining Electrical Metal Junction Box EnclosureCustom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure

Our Advantages

Precision: Commitment to delivering precision-engineered components that meet or exceed customer expectations.
Innovation: Embracing technological advancements to continuously improve our processes and products.
Integrity: Upholding ethical standards in all business practices, fostering trust and long-term partnerships with our clients.
Custom Manufacturing: Tailored solutions to meet unique specifications and application requirements.

Prototyping: Rapid prototyping capabilities to facilitate product development and testing.
Surface Finishing: Comprehensive surface treatment options including polishing, anodizing, and plating to enhance aesthetics and functionality.
Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure

Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure

OUR PARTNERS

Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure

Certifications

Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure

Packaging & Shipping

Custom Stamping Punching Bending Machining Electrical Metal Junction Box Enclosure

FAQ

Custom Stamping Punching Bending Machining Electrical Metal Junction Box EnclosureJunction box,Electrical box,Enclosure box,Wiring box,Connection box,Cable junction,Power box,Control box,Switch box,Terminal box,Waterproof box,Outdoor junction box,Plastic junction box,Metal junction box,Steel junction box,Aluminum enclosure,Industrial junction box,Explosion-proof box,IP65 enclosure,IP67 box,Stainless steel box,Custom metal box,Fabricated metal box,Laser-cutting enclosure,Laser-cutting steel box,CNC-cut box,Electrical enclosure,Metal electrical box,Wall-mounted box,Floor-mounted enclosure,Sheet metal box,Punching junction box,Die-cast aluminum box,Busbar box,Control panel enclosure,Hinged metal box,Powder-coated box

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