Insulated Copper Busbar for Automotive, Aerospace, and EV Devices

Product Details
Customization: Available
Surface Treatment: Anodizing,Powder Coating,Sandblasting
Certification: RoHS, CE, REACH, GB, JIS, ASTM, TUV, ISO9001
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  • Insulated Copper Busbar for Automotive, Aerospace, and EV Devices
  • Insulated Copper Busbar for Automotive, Aerospace, and EV Devices
  • Insulated Copper Busbar for Automotive, Aerospace, and EV Devices
  • Insulated Copper Busbar for Automotive, Aerospace, and EV Devices
  • Insulated Copper Busbar for Automotive, Aerospace, and EV Devices
  • Insulated Copper Busbar for Automotive, Aerospace, and EV Devices
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  • Overview
  • PRODUCTION DESCRIPTION
  • Detailed Photos
  • PROCESSING SERVICE
  • Company Profile
  • Our Advantages
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  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
Busbars Connector
Name
Insulated Busbar
Materials
Cooper,Brass
Application
Utomotive/Aerospace/Medical Devices/Electronics
Tolerance
0.001-0.01mm
MOQ
1000 PCS
Standard
ISO/GB
Service
OEM ODM Customised
Color
Customized Color
Packaging
Carton Box
Drawing
Free Design
Keywords 1
Busbar
Keywords 2
Insulated Busbar
Keywords 3
Busbar Connector
Keywords 4
Tin Plated Busbar
Keywords 5
Copper Busbar
Transport Package
Casrbon
Specification
Customized
Trademark
Non/Customized
Origin
China
HS Code
8480419000
Production Capacity
50000000

Packaging & Delivery

Package Size
15.00cm * 15.00cm * 15.00cm
Package Gross Weight
1.500kg

Product Description

BusBar Connector :The busbar connector stands as a cornerstone in electrical systems, expertly designed to seamlessly interconnect multiple circuits within a sophisticated power distribution network. Found in power substations, intricate electrical panels, and advanced switchgear, these connectors are indispensable for the flawless distribution of electricity. Typically crafted from highly conductive materials such as copper, aluminum, or brass, they function as the essential hub that ensures electricity flows smoothly and efficiently throughout your entire system.

Key Characteristics of Electrical BusBar Connector
Material:
Copper: Celebrated for its unparalleled conductivity, copper remains the premier material for manufacturing bus bars and connectors. Its utilization promises minimal resistance, ensuring the system achieves exceptional power distribution efficiency.
Aluminum: Aluminum presents a flexible choice, offering a lighter and more economical alternative to copper, though with slightly diminished conductivity. It is perfect for scenarios where weight reduction and cost-effectiveness are prioritized over conductivity, securing its unique position in diverse applications.
Brass: Acclaimed for its remarkable corrosion resistance and durability, brass is the prime choice in environments characterized by high humidity or harsh chemical exposure, ensuring the long-lasting reliability and performance of bus bars.
Shape and Size:
Connectors are expertly crafted to accommodate bus bars of various sizes, offered in shapes such as flat, round, or hollow. This meticulous design ensures a secure and low-resistance fit, which is crucial for maintaining optimal power transfer.
Current Rating:
Bus bar connectors are meticulously engineered to support substantial electrical currents. The current rating, determined by factors such as thickness and material composition, ensures each connector safely handles the complete electrical load, facilitating uninterrupted and efficient operation.
Voltage Rating:
Guaranteeing compatibility with a system's voltage requirements is paramount. The voltage rating of a connector is integral to its design, especially in high-voltage applications, ensuring consistent and reliable performance in power distribution networks.
Mounting Type:
Bolted: Employing bolts and nuts, this predominant mounting method ensures a robust and secure connection of the connector to the bus bar.
Clamped: Featuring state-of-the-art clamping mechanisms, these connectors allow for effortless installation and removal while maintaining a dependable electrical connection.
Soldered or Crimped: In select low-voltage applications, these methods provide a reliable, lasting connection by soldering or crimping connectors to the bus bars.
Insulation:
To prevent short circuits and minimize electric shock hazards, certain bus bar connectors are outfitted with insulation, rendering them essential in environments where safeguarding exposed live connections is crucial.

PRODUCTION DESCRIPTION

Insulated Copper Busbar for Automotive, Aerospace, and EV Devices

Material Composition
Conductor: Meticulously crafted from ultra-high-purity electrolytic copper (TU1/TU2, ≥99.9% Cu), our conductors promise exceptional electrical performance, ensuring reliability and efficiency in every application.
Plating: Boasting a robust nickel layer (3-5 µm), our connectors are designed for enhanced durability and exhibit excellent resistance to oxidation, ideal for the most challenging environments.
Insulation: Select from premium silicone/PVC sleeves (0.3-1.0 mm thick, rated up to 1kV) to meet diverse electrical specifications, guaranteeing safety and performance.
Key Features
Vibration-Resistant: Expertly designed for the automotive and robotics sectors, our connectors excel in durability, resisting vibrations to ensure performance stability.
Short-Circuit Proof: Our state-of-the-art insulation design minimizes accidental contact risks, offering enhanced safety for critical applications.
Customizable: Personalize your busbars with adjustable lengths and a selection of insulation colors/types, including UL94-V0 flame retardant variants.

Copper Busbars represent the pinnacle of modern electrical systems, celebrated for their unparalleled conductivity, extraordinary longevity, and superior resistance to corrosion.

The Applications:

The Different Types BUSBar Connector Overview:

Electrical Busbar - These busbars, designed as a superior medium for electricity conduction, are integral to switchboards, distribution boards, and substations, ensuring efficient power flow within electrical frameworks.
Copper Busbar - Made from top-tier copper, these busbars are renowned for their outstanding conductivity and reliable performance, making them the go-to option for critical applications.
Aluminum Busbar - A lightweight and cost-effective alternative to copper, providing excellent conductivity at a more economical price.
Busbar Trunking System (BTS) - Experience unparalleled versatility and modularity with our solution for electricity distribution across buildings and industrial environments. It offers unmatched flexibility and reliability, ensuring seamless integration into various infrastructures.
Busbar Joint - At the core of seamless connectivity, our busbars stand as critical junctions, ensuring a continuous and uninterrupted flow of electricity. They maintain impeccable performance and reliability, serving as vital components in your electrical setup.
Busbar Insulation - Our specialized insulation provides comprehensive protection for busbars against electrical faults. This robust shield significantly enhances safety and reliability, safeguarding operations to ensure your peace of mind in every application.
Busbar Current Rating - Discover the remarkable capability of our busbars, expertly designed to handle maximum current safely, eliminating the risk of overheating. This guarantees optimal safety and peak performance for your entire system.
Busbar Support - Precision-engineered for excellence, our durable structures and mounts provide secure anchorage for busbars within electrical panels. They ensure unwavering stability and superior safety under all operational conditions.
Busbar Assembly - Experience cutting-edge efficiency with our comprehensive busbar assembly. Featuring meticulously engineered supports, joints, and connections, it guarantees maximum efficiency and seamless system integration.
High Voltage Busbar - Our high voltage busbars represent the pinnacle of precision and reliability. Expertly crafted, they are designed to meet the rigorous demands of high voltage systems, providing unmatched safety and performance in critical applications.
Low Voltage Busbar - Our low voltage busbars set the standard for safety and reliability. They are meticulously engineered to ensure secure performance, offering dependable solutions for all your low voltage applications.
Busbar Protection - Explore our extensive range of safety measures, meticulously designed to protect busbars from potential faults like short circuits. These precautions ensure lasting reliability, providing peace of mind for long-term operations.
Busbar System Design - Embark on a transformative journey towards electrical excellence with our busbar systems. Every design is meticulously engineered to create an efficient and secure network, perfectly tailored for optimal electrical installations.
Busbar Distribution - Our cutting-edge busbar distribution system is engineered with precision, flawlessly delivering electrical power across various components. Experience the superior strength and reliability of our top-tier solutions.
Insulated Copper Busbar for Automotive, Aerospace, and EV Devices

 

Detailed Photos

Insulated Copper Busbar for Automotive, Aerospace, and EV Devices
Insulated Copper Busbar for Automotive, Aerospace, and EV Devices

PROCESSING SERVICE


Insulated Copper Busbar for Automotive, Aerospace, and EV Devices

Company Profile

Insulated Copper Busbar for Automotive, Aerospace, and EV DevicesInsulated Copper Busbar for Automotive, Aerospace, and EV DevicesInsulated Copper Busbar for Automotive, Aerospace, and EV Devices

 

 

Our Advantages

Precision Beyond Compare: At Shenzhen Wandaan Precision Technology Co., Ltd., our unwavering dedication to precision engineering is the very foundation of our esteemed operations. We take immense pride in crafting components that not only meet but consistently surpass customer expectations. With a steadfast commitment to quality and precision, we guarantee unparalleled excellence and flawless results with each and every delivery.
Innovative Trailblazers: We are positioned at the vanguard of technological advancements, continually pushing the frontiers of innovation. Our unwavering dedication to pioneering solutions drives us to consistently enhance our processes and products, ensuring that we remain leaders in a dynamic and ever-evolving market. This commitment ensures that both we and our clients stay at the forefront of industry trends and developments.
Unwavering Ethical Integrity: Integrity is the cornerstone of our corporate ethos. By adhering to the highest ethical standards, we nurture and maintain trustworthy relationships with our esteemed clients. Our steadfast focus on honesty and transparency fosters lasting partnerships that endure the test of time and challenges, ensuring mutual growth and success.
Precision Custom Manufacturing Solutions: We specialize in delivering bespoke manufacturing solutions that are meticulously designed to meet your unique needs and application demands. Our expertly tailored approach ensures our products align seamlessly with your specifications, offering unmatched performance and complete satisfaction.

Cutting-Edge Prototyping Excellence: Our advanced, state-of-the-art rapid prototyping capabilities empower you to significantly accelerate the product development cycle. By facilitating swift and accurate testing, we enable you to bring groundbreaking products to the market faster than ever, ensuring you remain ahead in the competitive landscape.
All-Encompassing Surface Finishing: We offer an extensive array of surface finishing services, including premium polishing, anodizing, and plating. These meticulous treatments not only enhance the aesthetic appeal but also significantly amplify the functionality of our products, providing them with a sophisticated, professional finish.

Insulated Copper Busbar for Automotive, Aerospace, and EV Devices

Certifications

Insulated Copper Busbar for Automotive, Aerospace, and EV Devices

Packaging & Shipping

Insulated Copper Busbar for Automotive, Aerospace, and EV Devices

FAQ

Insulated Copper Busbar for Automotive, Aerospace, and EV Devices

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Busbar Assembly,High Voltage Busbar,Low Voltage Busbar,Busbar Protection,Busbar System Design,Busbar Distribution

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