OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service

Product Details
Customization: Available
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Tolerance: +/-0.01mm
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  • OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service
  • OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service
  • OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service
  • OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service
  • OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service
  • OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service
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  • Overview
  • Product Description
  • Detailed Photos
  • Company Profile
  • Our Advantages
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
Bending Machining
Surface Treatment
Anodizing
Machining Method
Bending
Material
Stainless Steel
Name
Bracket Fastener
Materials
Steel Alloy, Cooper,Aluminum .etc
Shipping
Sea Freight,FedEx,DHL,UPS
Treatment
Coating, Polishing,Plating,etc
Process
Laser Cutting,Bending,Punching
2/3D Drawings
Support
ODM/OEM
Support
Keywords 1
Sheet Metal
Keywords 2
Sheet Metal Fabrication
Keywords 3
Sheet Metal Cutting
Keywords 4
Sheet Metal Bending
Keywords 5
Sheet Metal Processing
Keywords 6
Metal Stamping
Keywords 7
Metal Bending
Keywords 8
Custom Machining
Transport Package
Carbon Box
Specification
Customized
Trademark
Non/Customized
Origin
China
HS Code
7219210000
Production Capacity
50000000

Packaging & Delivery

Package Size
42.00cm * 30.00cm * 20.00cm
Package Gross Weight
5.000kg

Product Description

 
Sheet Metal Bending
OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service

The Junction Box is an enclosure used to protect electrical connections,wiring,and terminals from external elements like dust,moisture,and mechanical damage.These boxes are commonly made from sheet metal and can be fabricated using laser cutting,stamping,and bending.
Sheet Metal Bending Process
A force is applied to a metal sheet to deform it into the desired shape.
This is typically done using a press brake machine,which uses a punch and die to form precise bends.
Bending can be performed on stainless steel,aluminum,galvanized steel,and other alloys.

Material Selection
Mild Steel (MS):Strong and cost-effective,needs surface treatment for rust protection.
Stainless Steel (SS304/SS316):Corrosion-resistant,ideal for outdoor and industrial use.
Aluminum:Lightweight and corrosion-resistant,used in electrical and aerospace applications.
Galvanized Steel:Pre-coated for rust resistance,suitable for high-moisture environments.
Standard Sizes
Typically ranges from 100x100x50 mm to 400x400x200 mm,but can be custom-sized.
Includes mounting flanges or brackets for installation.
Features & Components
Pre-cut Knockouts for cable entry (round,square,or conduit-friendly).
Lid with Hinges or Screw Fasteners for easy maintenance.
Gasket Sealing (IP65/IP66 Rated) for waterproof and dustproof protection.
Earth/Grounding Terminals to prevent electrical hazards.

Product Description

OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service

Parameter Specification
Material Stainless Steel (SS304/SS316) / Galvanized Steel / Aluminum
Finish Powder Coated / Brushed / Electro-galvanized
Ingress Protection (IP Rating) IP65 / IP66 (Waterproof) / IP54 (General use)
Mounting Wall-Mounted / Floor-Mounted
Cover Type Hinged / Screw-On
Door Locking Quarter Turn Lock / Screw Cover / Key Lock
Gasket Type Neoprene / Silicone (for waterproof sealing)
Cable Entry Pre-punched Knockouts / Custom Drilled Holes
Certifications UL, CE, RoHS, ISO 9001
Standard Dimensions
(For reference; actual sizes can be customized.)
         
Model No. Width (mm) Height (mm) Depth (mm) Material Thickness(mm)
JB-200x200x100 200 200 100 1.5mm
JB-300x300x150 300 300 150 1.5mm / 2mm
JB-400x400x200 400 400 200 2mm
JB-500x500x250 500 500 250 2mm / 2.5mm
JB-600x600x300 600 600 300 2.5mm

Electrical & Environmental Ratings
Operating Temperature: -40°C to +80°C
Dielectric Strength: 1000V AC for 1 minute
Grounding Option: Integrated grounding stud
Corrosion Resistance: Salt spray tested for marine environments
Load Capacity: Up to 50kg (varies by size and material)

Applications of Sheet Metal Junction Boxes
Electrical Wiring Enclosures (Residential & Industrial)
Control Panels & Automation Boxes
Outdoor & Marine Equipment Protection
Data & Communication Networks

OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service

Detailed Photos

Fabrication Process
OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service
Step 1: Laser Cutting (Sheet Metal Cutting)

Uses fiber or CO2 laser to cut the metal sheet into a flat layout.
Cuts include:
Outer Profile:Defines the junction box shape.
Cable Knockouts & Vent Holes:Pre-cut for easy wiring access.
Mounting Holes:For wall or pole installation.
Advantages: High precision,clean edges,and minimal material wastage.
Step 2: Stamping & Punching (Creating Knockouts & Embossing)

Uses stamping dies or CNC punching machines to:
Make knockout holes (for conduit or cable glands).
Add embossed labels or markings (grounding symbols,electrical ratings).
Strengthen panels by adding reinforcement ribs.
Advantages: Faster processing and uniform hole placement.
OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service
OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service
Step 3: Bending & Forming (Shaping the Box)

A press brake machine bends the metal sheet into a 3D box structure.
Typical bends:
90°bends to form the sides.
Tabs & Slots for alignment and assembly.
Hinges & Brackets for securing the cover.
Considerations:
Bend radius must match material thickness to avoid cracks.
Order of bending ensures smooth assembly without interference.
Step 4: Assembly & Fastening

Welding (Spot or TIG Welding):Fuses corners for a seamless finish.
Rivets or Screws:Used if a detachable cover is required.
Gaskets & Seals:Provide IP-rated waterproof protection.
Optional Add-ons:
Cable clamps,grounding terminals,interior mounting plates.
OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service
OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service
Step 5: Surface Finishing (Protection & Aesthetics)

Powder Coating:Rust resistance,available in different colors.
Galvanizing:Zinc coating for corrosion protection.
Anodizing (for Aluminum):Enhances durability and appearance.
Electroplating (for Stainless Steel):Improves electrical conductivity.
 OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service

Company Profile

OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining ServiceOEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service

Our Advantages

Precision: Commitment to delivering precision-engineered components that meet or exceed customer expectations.
Innovation: Embracing technological advancements to continuously improve our processes and products.
Integrity: Upholding ethical standards in all business practices, fostering trust and long-term partnerships with our clients.
Custom Manufacturing: Tailored solutions to meet unique specifications and application requirements.

Prototyping: Rapid prototyping capabilities to facilitate product development and testing.
Surface Finishing: Comprehensive surface treatment options including polishing, anodizing, and plating to enhance aesthetics and functionality.

OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service

Certifications

OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service

Packaging & Shipping

OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service

FAQ

OEM Sheet Metal Fabrication Processing Stamping Metal Bending Machining Service

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