Copper Aluminum Busbar Insulator Enhance Safety in Electrical Busbar Trunking

• Customization: Available
• Surface Treatment: Anodizing,Powder Coating,Sandblasting
• Certification: RoHS, CE, REACH, GB, JIS, ASTM, TUV, ISO9001
• Model NO.: Busbar
• Name: Precision Stamping Machining Parts
• Materials: Aluminum/Stainless Steel/Alloy/Iron/Copper
• Application: Utomotive/Aerospace/Medical Devices/Electronics
• Tolerance: 0.001-0.01mm
• MOQ: 1000 PCS
• Standard: ISO/GB
• Service: OEM ODM Customised
• Color: Customized Color
• Packaging: Carton Box
• Drawing: Free Design
• Keywords 1: Busbar
• Keywords 2: Bus Bar
• Keywords 3: Z Shaped Bus Bar
• Keywords 4: Electrical Bus Bar
• Keywords 5: Electrical Busbar
• Transport Package: Casrbon
• Specification: Customized
• Trademark: Non/Customized
• Origin: China
• HS Code: 8480419000
• Production Capacity: 50000000
• Package Size: 15.00cm * 5.00cm * 15.00cm
• Package Gross Weight: 2.000kg

Product Description

ELECTRICAL Connector BUSBAR

Bus Bar connector is an electrical component essential for connecting multiple circuits within a power distribution system. This vital component finds its place in power substations, electrical panels, and switchgear, ensuring efficient electricity distribution. A bus bar is fundamentally a conductive strip or bar, crafted from materials like copper, aluminum, or brass, and serves as a pivotal hub for channeling electrical power.

Key Characteristics of Electrical Bus Bar Connectors
Material:
Copper: Renowned for its exceptional conductivity, copper is the preferred material for bus bars and connectors, guaranteeing minimal electrical resistance and optimal power distribution efficiency.
Aluminum: Aluminum offers a lightweight and cost-effective alternative to copper, although it has lower conductivity. It is ideal in scenarios where reducing weight and cost is prioritized over high conductivity.
Brass: With its resistance to corrosion and robust durability, brass is favored in environments prone to high humidity or exposure to harsh chemicals.
Shape and Size:
Designed to perfectly fit bus bars of various shapes, including flat, round, or hollow, bus bar connectors ensure a robust, low-resistance connection tailored to each specific bus bar size.
Current Rating:
Engineered to handle substantial electrical currents, the current rating of bus bar connectors is influenced by the thickness and material of both the bus bar and the connector. It is crucial that the connector safely manages the full electrical load of the circuits it connects.
Voltage Rating:
Bus bar connectors are designed to meet specific voltage requirements, particularly in high-voltage applications within power distribution systems.
Mounting Type:
Bolted: As the most prevalent method, bolted connections employ bolts and nuts to securely attach the connector to the bus bar.
Clamped: Featuring a straightforward installation and removal process, clamped connectors still ensure a strong and reliable electrical connection.
Soldered or Crimped: Utilized in certain low-voltage applications, connectors may be soldered or crimped onto bus bars for a more enduring connection.
Insulation:
To prevent short circuits and mitigate electric shock risks, some bus bar connectors are insulated, particularly in settings where protection of exposed live connections is critical.

PRODUCTION DESCRIPTION

Copper busbars are indispensable pillars in the realm of electrical systems, celebrated for their unparalleled conductivity, steadfast durability, and remarkable resistance to corrosion. These traits make them a vital component in a variety of applications.

The Applications:

Substations: In the heart of electrical substations, copper busbars serve as crucial connectors for high-voltage equipment, such as transformers, circuit breakers, and switches. Their low resistance ensures energy loss is kept to a minimum, optimizing efficiency.

Renewable Energy Systems: For solar and wind power installations, copper busbars are the linchpins that link solar panels or wind turbines with the grid or battery storage systems. They are vital for effective and reliable energy transmission.

Power Distribution: In power distribution boards, switchgear, and electrical panels, copper busbars are the backbone, connecting various electrical components. Ideal for high current handling, they are versatile across industrial and residential environments.

HVAC Systems: In HVAC systems, copper busbars are instrumental in the electrical systems, facilitating seamless power distribution in expansive units.

Industrial Machinery: Copper busbars are the go-to solution within industrial plants for powering large machines, motors, and transformers. Their capacity for high current loads with minimal voltage drop is unmatched for heavy-duty machinery.

Electric Vehicles (EVs): In electric vehicles, copper busbars play a pivotal role by linking the battery to the motor and other components, ensuring optimal power delivery and efficiency.

Data Centers and Communication Systems: Copper busbars are essential in data centers and telecommunications equipment, providing a constant power supply and preventing overloads, ensuring system reliability.

Construction and Infrastructure: In grand construction projects, copper busbars are often employed for temporary power distribution, energizing tools and equipment on-site efficiently.

The Different Types BUSBar Connector Overview:

Electrical Busbar - A core conductive material that transmits electricity within switchboards, distribution boards, substations, or other electrical devices.
Copper Busbar - Renowned for its superior conductivity, copper busbars are a staple in electrical systems.
Aluminum Busbar - A lightweight alternative to copper, aluminum offers good conductivity at a reduced cost, ideal for certain applications.
Busbar Trunking System (BTS) - A sophisticated modular and flexible system designed for efficient electricity distribution in buildings and large industrial environments.
Busbar Joint - The essential connection point where busbars are seamlessly joined together.
Busbar Insulation - Vital insulation material used to prevent electrical faults by insulating busbars.
Busbar Current Rating - Defines the maximum current a busbar can safely carry without overheating, ensuring safety and efficiency.
Busbar Support - Sturdy structures or supports securing busbars within electrical panels, ensuring stability.
Busbar Assembly - The comprehensive arrangement encompassing busbars, supports, joints, and connections, forming a cohesive unit.
High Voltage Busbar - Designed for high voltage systems, these busbars are critical for transferring electricity in demanding environments.
Low Voltage Busbar - Engineered for low voltage circuits, these busbars are perfect for specific applications requiring lower voltage.
Busbar Protection - Comprehensive safety measures implemented to protect busbars from faults such as short circuits, enhancing system integrity.
Busbar System Design - The meticulous engineering process involved in crafting an efficient and secure busbar network is vital for optimal electrical installations. Our approach ensures not only high performance but also unwavering safety standards, delivering excellence in every project.
Busbar Distribution - A Comprehensive Power Solution This advanced system is pivotal in distributing electrical power seamlessly to a diverse array of components, utilizing expertly designed busbars for maximum efficiency and reliability.

Material Standard	Copper 11000/CU-ETP/T2,Aluminum 1100 1050 1060
Resistance	Low
Copper Foil of Single Layer Thickness	1-4mm or custom,Using high-quality 0.05-0.3mm thick copper foil
Insulation Material	PET Heat Shrink Sleeving
Insulation Performance	Great PET sleeve
Flame Retardant/Fire Resistance	UL94-V-0 or upon you request
Surface Plating	Welding nickel/tin/silver tabs on the surface is good
Quality Management Standard	ISO9001:2015; ROSH; SGS
Material	Copper/Aluminium
Thickness	1-4mm or custom
Product features	PET Heat Shrink sleeve PET Heat Shrink Sleeve, withstand voltage 1000V, also supports customization and inquiry.Suitable for soft
	connection.The color is orange Dip PVC Dipping, generally used for hard row, suitable for various special-shaped products,
	commonly used orange Powder spraying Epoxy Coated, suitable for all kinds of special-shaped products, can reach UL94-V0 grade

 

Detailed Photos

Supply industry	Rail transit,New energy vehicles,Ships,Energy storage systems,Drone battery pack connection,etc
Supply products	Copper and aluminum bus bar	Copper soft connection		Aluminum soft connection
	Braided soft connection	Charging pile bus bar		High and low voltage soft connection
	Copper nickel bus bar	Aluminum nickel bus bar		Rail transit connection terminals

PROCESSING SERVICE

Company Profile

 

 

Our Advantages

Unmatched Precision: We are steadfastly committed to delivering precision-engineered components that not only meet but often exceed our customers' highest expectations.
Pioneering Innovation: We continually embrace cutting-edge technological advancements to consistently elevate the excellence of our processes and products, ensuring we stay ahead in the industry.
Unwavering Integrity: By upholding the highest ethical standards across all our business practices, we foster unwavering trust and nurture long-term partnerships with our esteemed clients.
Bespoke Custom Manufacturing: Providing tailored solutions meticulously designed to meet unique specifications and specific application requirements of our clients.
Advanced Prototyping: With our rapid prototyping capabilities, we facilitate seamless product development and rigorous testing, expediting the journey from concept to completion.
Exceptional Surface Finishing: Offering a comprehensive range of surface treatment options, including polishing, anodizing, and plating, to significantly enhance both the aesthetics and functionality of our products.

Certifications

Packaging & Shipping

FAQ

Copper Busbar,Aluminum Busbar,Busbar Assembly,High Voltage Busbar,Low Voltage Busbar,Flexible Busbar,Busbar Connectors,Busbar Distribution System,Busbar Panel,Busbar Bar,Power Busbar,Busbar Network,Busbar Insulator,Busbar Support,Busbar Installation,Busbar Design,Busbar Construction,Busbar Joint,Busbar Cable,Busbar Terminal,Busbar Voltage Rating,Busbar Thermal Management,Busbar Short Circuit Protection,Electrical Busbar Connector,Busbar Electrical Terminal,Copper Electrical Connector,Electrical Connector Terminal,Power Connector,Electrical Busbar Joint,High Current Electrical Connector,Busbar Contact Connector,Electrical Connector Plate,Terminal Connector,Bolt Connector,Electrical Switchboard Connector,Plug-in Electrical Connector,Modular Electrical Connector,Busbar Link Connector,Electrical Power Connectors,Busbar Connector Assembly,Busbar Electrical Contact,Busbar Terminal Connector,Connector for Electrical Panels,Heavy Duty Electrical Connector,Busbar Connector Mounting,Busbar Connector Design,Busbar Connector Pin,Busbar Connector Box
Electrical Busbar,Copper Busbar,Aluminum Busbar,Busbar Trunking System,Busbar Joint,Busbar Insulation,Busbar Current Rating,Busbar Support,
Busbar Assembly,High Voltage Busbar,Low Voltage Busbar,Busbar Protection,Busbar System Design,Busbar Distribution